Resume - 20 Years Experienced : Collaborated Manufacturing Unit : Corporate Planning ;Pro...

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Resume #51967

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Objective: Seeking senior positions: Overall Coordination of R&D; Manufacturing-QC-
Environment & Occup Health and Safety Management
Operations

Brief Overview

„«Department Chief for R&D ; Environment QA / Manufacturing-QC Depts

„«Member of a Team consisted of Senior Executive lead by Japanese Managing Director

„«MR for ISO 14001, 9001 and 18001

„ÃA seasoned professional with around 20 years' experience in R&D / Product - Process Development / Environment & OSHA, Manufacturing-QC, Process Management, Green Procurement & In Handling of Legal Compliance in Operations.

„ÃCurrently associated with a Collaborated Manufacturing unit as Asst General Manager R&D -Environment also Co-ordinating Design, Material Proccurements,Manufacturing-QC as well as HR and Administration functions. Hands on experience in Developments and Transfers, Green Proccurement systems, the set up and management of quality and environment processes in compliance with ISO guidelines.

„ÃExposed to Global Standards on Inventory Control Procedures, Risk Evaluation,RoHS Regulations, Green Supplier Developments & Supplier Audits, Job Time & Work Movement Studies in Process

„ÃHave been associated with several VA / VE, cost reduction and process improvement measures for QE and EE by New Process Developments during the current tenure.

„ÃAn effective communicator and leader with strong analytical, relationship management and co-ordination skills.

Key Functions

1.Research & Development:

a.Corporate Planning: "Vision Sharing " "Road Mapping" " In House Work Shop-Targets & Projects and Investment Planning " "Design Technology & Transfer among Group"

b.Evaluation / Prototype - Scientific Functions: "Market Analysis ¡V Litrature Establishment" "Review of Scientific Progress & Prototype Development" " Adopt Res & Analytical Techs such as TGA-DTA/DSC" "Auto Pore - Particle Analyzers" "GCMS / CHNSO"

c.Process/Product Development (Testing&Comercialization) Projct Planning & Coordination: "Value Engineering ¡V PL Suporting" " Environmental Engineering - HFCs,SOx,COx,HCs - Environ Promotion""Quality upgradation-Customer Satisfaction"" Energy (Fuel) Conservation" "Process Recyclics Ratios" etc

2.Environ, Saftey & Health a.Environment Promotion & Risk Management:" Environ Coordination among Groups " " Pollution Control Plants- at Site " "EMS, OSHA, QMS, 5S"

b.Environ Assesment & Control: " Environmental Monitoring Functions" "Re porting Compliance to TM and Legal Authorities "

3. Manufacturing-QC and HR

a.Ensure Supplier Performance (Quality) ;"Development of Green Suppliers- Supplier Audits", "Liosoning-Consents" "Tune up of Suppliers-QCED"

b.Process Performance & Customer Satisfaction: "CP / CPk of Process" "Control Non-movings" "Ensuring Transfred Tech "Six Sigma Tools "

c.Inventory Control: " Work In Process & Proccurements " " Process lead time (Function base) "

d.HR Control: "Employee Skills " "Design Training Programmes " "Devlope In house Faculity"

4. Coordination - Operational Systems & Standards a.MR for ISO 14001 ; 9001 and 18001; 5S ; People Involvement Committies etc.,

Responsibilities Handled

I.Research & Reference-Design&Development: Ensuing Tech Planning & Transfers a.Initiate and Strengthen the Research & Analytical function and Document the Scientific / Technical Reviews and use as Guidelines for Long term approach.

b.Formulate or Update Long Term Technical Goals, targets and Related Technical Development Plans by Linking with of Regulatory,Business, Techno. Priorities and Strategies

2.Manufacturing /QC: Assurence of Manufacturing Performance:

a.Use Resources - Balence Sheet for Measure, Monitor, Asses and Control Resources, Recyclics, Discards, Disposals & implement PDCA: by QC Tools-6Sig-Cp control; Update Tech&Man Skill-Implement VA Actions; Analy. Breakdowns-Improve Mach.Perform.-for Low Recyclics, Discards, Disposals etc.,

3.Environment, Saftey and Health:

a.Long Term Plans: On Overall Site Environ.Operations like,Hazardous Materials Elimination, Manpower Skills,Environ Investments, Resources Proccurement Plans which Includes Expertization of Technical Exicutives by framing suitable Training Programmes (internal & External)

b.Review of Compliance: with Regulatory and related Legal Requirements based on existing and Forecasted on longterm basis.Obtain time to to time Liasons / Consents related to Environmental, Labour Regulations etc., Establish Housekeep & Saftey by adopt 5S, Coordinate People.

c.Evaluate Emerg.Prepar.: Fire, status,Haz Materials & Waste Handlings and Storage-Eval. Risk &Tech Aspects to be Rectified

4.Operational Standards & Systems a.Operational Systems Updation & Upgradation: ISO 14001,9001,18001, TPM, QC Circles, 5S,MSDS, Liasoning and Compliance of Regulations,Risk Evaluation and Assesments

Academic Credentials

Educational Qualifications
„XPh.D. (Organic Chemistry) from Sri Venkateswara University, Tirupati.
„XM.Sc. (Chemistry) from Bhopal University Bhopal.
„XB.Sc. ( Botany ; Zoology and Chemistry) from Sri Venkateswara University, Tirupati

Training and Certification oBasic Business Management Standrads oR&D Management Systems oRoHS Regulations oISO ¡V MR
oQC Tools and Practical Applications

Career History

Since July'92 with a collaborated Company, Currently designated as AGM-R&D/Environ.

Broad Performance Areas

1.Project Planning & Management a.Research & Analytical: Study Latest Trend in Science-review Litrature-Derive Idea-Obtain Accodamics Advise, Exicute Analyt Research - Review Possibilities.-Carryout D0 Test-Conclude Scope - Design Project b.Planning & Exicution: Set Goals & Targets in lined with P/L, Exicute Test Plan, Develop & Review, DeriveTech, Transfer, Monitor, Trouble Shoot & Review Perform on Mass Production c.Site Support: Analyze'Yield-Customer Satisfactionl-Legal Regulations-Work Envir'-Design & Devel & Adopt Encounters for Compliance d.Analyt.Support: Handle Sophest.faciliy GC,TG-DSC/ DTA, Auto Pore, IR,UVVIS,BOD etc-and Analytical Support for Research, Quality & Environ function

2.Product Development / Testing

„ÃSpearheading Product Development initiatives for introduction of new product lines as well as modification of existing ones.

„ÃFacilitating technology transfers from strategic / technology partners to the facility for better and improved productivity levels.

„ÃDeveloping vendors for the procurement of raw materials at reasonable rates.

„ÃFormulating inspection and test policies & procedures to ensure quality at all stages of the development process, from raw materials being input, intermediate products & finished goods.

3.Environment,Occupational Saftey and Health and HR Skills:

a.Review and Planning for Compliancy y i.Legal & Regulatory Compliance: Review Legal Trends in Air, Water, Soil, Noise polution standards,Labour Rules etc., and Derive Objectives and Targets and Include or Update to
"Technical Development Plans-Long Term basis"

ii.Manpower Skills: "Designing Training Programmes based on Latest Technology Transfers
Global Environmental Trends on Regulations, Results of Process Performance Reviews, P/L Results, Status of Emergency Operations, Saftey, Accidents Results, Changes in Existing MSDS " for updation of Manpower Skills through Internal & External Training Programmes.

iii.Supplier Performance: Analyze the Impact of Proccured Materials at Site's Environment in terms of Air,Water,Solid Waste, Hazardous Waste,Incineratives,Noise etc.,appropriate action through Supplier Development Programmes and Verify by Supplier.

b.Evaluate Emerg.Prepar.Fire, Coordinate Emergency Preparedness,MSDS,Green Proccures-
-Supplier Adit Programmes,Ensure Dispatches and Operations in line with RoHS Regulations status Reports on Hazardous Materials; Waste Handlings and Storage-Evaluation of Risk &Tech Aspects to be Rectified

C.Coordination for PeopleInvolvement:Establish Housekeep&Saftey by adopting 5S,coordinate People Through Butification,Suggestions,Saftey,5S,Regulatory,Solid Waste Committees by " Involvement of All in House Keeping and Saftey Promotion"

d.Display the Site's Environmental & Saftey Status to the Internal and External
Interested Parties e.Direct Environ Monitorings and Measures,Control Analytical functions like Air Pollution
Polution aspects ¡V Ambient, Stacks monitorings -includes SOx-NOx-COx-CFCs-Dust,SPM,HCs etc.,Water effluents, Water Resources Quality parameters like TS,TDS,COD,BOD Incubators, Micron Analyzers g.Establish and Improvement Plans of Pollution Control Plants like,AETPs,Dust Collectors
ETP, Inceneratives, Hazardous Waste Management functions, Green Belt Expantion-Rain Water
Harvesting - Water Banking etc., h.Energy Conservation by Establish Process wise Consumption,asses aspect wise contribute
Derive Conservation Activities and Include in EMPs or RDPs for Reduction.

j.Coordination of Group Environ Functions in India as Coordinator for Environ Updation on
Global Basis k.Conduct Union-Management meetings on Comfortable Work Environment and Saftey Aspects
L.Reporting Overall Performance Report to TM on Environ, Occupational Saftey and Health, Recyclic, Inhouse Disposals, Sales Outs, Haz Waste / Material Status, Legal Compliance etc., with Suitable Improvement Plans

4.Production Planning & Inventory Control

„ÃCoordinate with Sales and Prepare Yearly and Monthly Production Plans and Execute Production Operations by guiding Process executives

„ÃGuide / Supervise Environment and QC Teams and Monitor Process Performance in line with Environ Regulations and Internal Targets related to Customer Satisfaction as well as Internal Interested Parties ( Employees & Staff at Works)

„ÃCoordinate with R&D and Update the Techs from time to time. Monitor new techs transferred and Evaluate Performance. Facilitating Confirmed technology transfers from strategic / technology partners to the facility for better and improved productivity levels.

„ÃDeveloping vendors for control the Environment of Manufacturing site of Operations as well as Purchase Cost.

„ÃFormulating inspection and test policies & procedures to ensure quality at all stages of the development process, from raw materials being input, intermediate products & finished goods.

„ÃGuide and Supervise Maintain In charge and establish Machine history, PM Plans, Breakdown History and Investment Plans

5.Process Management

„ÃDefining process parameters for process development & improvement and maintaining processes accordingly.

„ÃPrepare & Review and Revise the Operational Instructions and Execute OJT Programmes based on Process performance by Individuals Monitored ¡V Where and when the Tech Transfers carried out

„ÃReviewing processes and providing inputs for improving the same, thereby enhancing overall operational efficiency.

„ÃInitiating VA / VE and cost reduction measures, like development of alternate sources for procurement, for achieving cost effectiveness.

„ÃCoordinate with Purchase; obtain the MSDS for Materials and Update Guidelines for Workman who is work spot on the Safety & Occupy Health issues.

„ÃEnsure Emergency Preparedness Arrangements and update from time to time

„ÃIdentify the Categorical Waste as Recyclics, Sales, and Incineratives, Disposables and Preservable and handle in line with Haz.Waste Storage and Handling Rules and Regulations.

6.Quality Control & Compliance

„ÃImplementing & maintaining compliance with various quality management systems, waste management & pollution control regulations in the organisation for improving overall product quality and controlling rejection levels.

„ÃSetting up & managing processes as per ISO 9001 (QMS) and ISO 14001 (EMS) for achieving better product / process quality, improved environmental levels in the facility and enhanced customer satisfaction levels.

„ÃCo-ordinating with external agencies, including govt. organisations, R&D Institutions and testing laboratories.

7.Environmental Management„« Systems ( ISO 14001 as MR from 1998)

* Material & Manufacturing Survey for Aspect / Impact Study and Establish Environment
Register Covers Manufacturing Activity & Service s * Coordinating the Manufacturing Activities in Line with Statutory & Regulatory Authorities and Obtain / Renewed the Environmental Consents Global & Indian Environ Regulatory Bodies Such as CPPCB, State Pollution Control Board, Inspector of Factories etc., to cover the Laws / Regulations such as air Pollution Control ; Water Control ; Hazardous Waste Management ; Hazardous Materials Imports / Exports ; Emergency Preparednes & Safety; Chemical Substance Management ; EU Directives on RoHS ; WEEE ; Recycling Laws ; End of Life Vehicle Directives

* Evaluation of Impacts inline with Regulations ;Policies and Profit / Loss Results and &
Identification of Aspects/Targets of the Organization

* Planning & Design (Site Operational Control Plans); Improvements (Environmental
Development Programmes and Innovations (Research Programmes) for Control / Improvement

* Implementation ;Monitoring and Measurement Activities at Manufacturing &
Developments * Coordinate Audits & Reviews and Re Planning

* Reports as per Regulations and Directions of Authorities of Regulatory Bodies Monthly
Monitoring Reports ; Yearly Audit Reports; Reports on Safety & Emergency Occurrences etc.,Identify the non compliances with regard to the Regulations and„Ï Include in the Improvement Plans and Obtain Compliance
8.Quality„« Management Systems ( ISO 9001 as MR from 1996)

* Survey on Customer Standards ; Supplier Capabilities & Manufacturing Performance and
Evaluate Quality Aspects to meet the Customer Satisfaction in terms of Cost ; Time and Product Performance

* Derive the Significant Aspects Related to Supplier ( Targets ) Manufacturing (Targets)
Development ( Targets ) and Inspection ( Targets )

* Establish the OCP's at (Operational Plans on Process Site) QMP's(for upgrade Supplier
Performance & Ensure the Inspection Performance & * Implement & Monitor the Results

* Coordinate Quality Audits & Reviews and RePlan for Ensure Customer Satisfaction

9.Occupational Saftey,Health and Risk Management( ISO 18001)

* Hazardous & Toxicity & Emergency Identify the Risk Factors
Establishment of CSM„Ï Standards (PRTR ; TCRL ;EPA IARC;ACGIH;JSOH etc.,)

o Material Contents ( Hazardous / Toxic Chemicals ) Emergency Preparedness Plans„Ï
o Material Storage ( Leakages ; Accidents by Spills and Fire)
MSDS Implementation o Material Handlings ( Toxicity and Health Hazardous on Inhalation ; Injection & Spills )
* Human Resources Development: Impart Training„Ï & Evaluate Performance o Ensure Process Performance by Upgrade the Employees Level by Planning & Coordinating the Training Programmes by Allocating the Local Staff on Technical Aspects and Out Side Faculty on the Systems and Trends in Other Environmental Significant Aspects o Handling of Internal ( Employees ) Interested Parties By conducting Meetings on Comfortable work Environment Status & Safety Issues at Shoot flour with Union & Machinery Dept to sort-out the Problems o External ( Local Society ) Interested Parties: Deal the Local Society with Environmental Issues of the Organization by Educating on attending site Visits and Clarifications and build up the Confidence on Environmental Commitments of the Organization o Initiation of Green Purchase Coordination with QA & Materials Depts. and Upgrade the Suppliers on Quality, Cost and Environmental Aspects through Supplier Education o Motivation by Coordinating the Suggestions Activity o Recreate Through Recreation Committee o Clean campus by 5 S Systems

10.Technological Functionsƒæ Coordination

On Controlling of Process Interms of
* Process Cost: Coordination with PPC & Process Mangement byWeekly Process Meeting Reviews
* Process Delivary Time: Process Management & Work Men
* Process Quality: Process Management & QC
* Process dispatches etc.,: QC & QA
* CoOrdination of Preventive Maintanance Plans In line with Environmental Performance results

11. R&D-Enviro Friendly Product / Process Developments which can impact Cost (P/L) ; Quality (CS) and Environmental (LR)

* Market Survey Results Review & Project Initiation
* Guide the Planning & Testing Activities
* Review the Customer Satisfaction & Manufacturing Performance
* Product and or Process Performance Evaluation
* Approve the Technology Transfers & Guide the Trouble Shootings
* Energy Conservation Activity:

Science & Technology Expertized

1.Present: Carbon / Graphite / Ceramics / Rubber / Plastics a.Material Enginering:

Proces Technologies Involved 'Particle size & Pore Distribution-Hydrophilic and Hydrophobic Surface studies-Wetting-Aging-of Various Powders,Fillers & CT Pitch based Binders in Mix & Extrusion; Aging-Curing-Sintering by Vulcanization and Thermosetting. Polymerization.of CTP Resins- Baking byTunnel Kiln - Thermal Eng; Surface Chemistry ¡V Adsorption and Absorption Isotherms of Airpermiable Objects-Water Proof Technologies involved..'Especialy for Ceramic / Carbon / Graphite / Coke and Mould based Objects Product Technologies., b.Nature of Process

Insightful knowledge of and experience in processes like Ball Mills - Sigma / Screw Needers and Mixers-Hydroulic Presses/Screw Extruders¡VTunnel Kiln with Heavy Fuel consumption ¡VVaccume based Impregnation-Centreless Grinding ¡V Dust Collectors-ETPs, Air Emission Treatment Plants, Incineratives, etc.,

2.Past: Poly Venyl Emulsions / Synthetic Resins / Rubber and Sticker Adhesives a.Products and Process:

PVA Emulsions & Acrylic Polymer Adhesives (Wood, Rubber & Sticker) Vinyl based Carbon Chain Polymers / Elastomers; Vinyl Acetate Monomers ; Poly Vinyl Alcohol; Hexa methyl methacrilate Neoprene, DBP, Toluene etc

Seminars / Trainings Attended

„X Global Environmental Regulations ¡V EU Directives on HS in Singapore in 2003.
„X Train the Trainer at Anyang (China) and at Taipei (Taiwan) in 2002
„X Management Training Course BBP-2 by MEI ¡V Japan at Chennai in 2000
„X Production Management (PPC) Standards by UCC at Singapore in 1998
„X Management Training Course ¡V BBP by MEI-Japan at Chennai in 1997
„X Environs Promotion in Asia Eco Labelling ¡V at Bangkok in 1997
„X QC/QA Practical Course ¡V by PEC ¡V Singapore at Chennai in 1996
„X R&D Management System by ASCI, Hyderabad in 1996
„X Environment Audit Standards by AMSC at Singapore in 1996
„X Environment Protection / Promotion in Asia at Singapore in 1995
„X Significance of Technology Upgradation by Collaborators at Japan in 1994
„X Environment Protection / Promotion in Asia at Singapore in 1994
„X Technology Up gradation for Manufacturing Cost Reduction in line with Quality & Environmental Promotion
„X EMS & QMS Systems improvement & Implementation as MR for ISO 14001 & 9001

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