Resume - Metallurgical Engineer and certified Lead Auditor for ISO 9001 and ISO 14001 and...

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Resume #72775

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OBJECTIVE:

To play an active role in enhancing profitability of an organization by improving quality of products and reducing cost of production.

ACHIEVEMENTS:

1. Developed new products leading to major impact on the market.
2. Implemented process modification resulting in saving of 0.5 million dollars in the year 04-05 and 0.7 million dollars in the year 05-06.
3. Through stringent process control measures improved recovery of hard alloys by
20 % resulting in a saving of 0.25 million dollars in the year 06-07.
4. Developed Import substitution of Properzi Mill Rolls, stands and various components of coiler and Valves of Digestor of Alumina Plant.
5. Received three 'Awards of Excellence' in the year 2004, 2005 and 2006 for development of alloy 'Vajra', Aluminium Pilfer Proof Cap stock and process improvement in Foundry respectively.
6. Played a key role in implementation and getting certification of ISO 9001, ISO
14001 and OHSAS 18001.

* MAJOR FAILURE ANALYSIS STUDIES CARRIED OUT:

1. Stainless steel Stem in Digester Control valve of Alumina Refinery.
2. Forged steel Work rolls of Hot and Cold Rolling Mill.
3. Forged Rolls of Properzi Mill.
4. Super heater and boiler Tubes of Power Plant.
5. Feed Pump Shaft of Steam Plant.
6. Rotor of ball mill motor of Alumina Refinery.
7. Saw moulds of Foundry.
8. Gas Hoods of Smelter.
9. Forged steel work roll of Plate Rolling Mill.
10. H11/H13 steel dies of extrusion press.

* ALLOYS DEVELOPED:

1. AA 3004 for can stock application.
2. AA 6061 profiles for Agni & Prithvi Missiles.
3. AFNOR 7020 for Aerospace applications.
4. AA 2219 for Cryogenic applications.
5. Al-Zn-Mg Armour plate alloy for Armoured vehicles of Defence.
6. RDE-40 for Railway wagon manufacturing.
7. Al-Fe alloy-Vajra for high strength applications.
8. PP Cap stock.
9. Alclad AA 2014 sheets for Aerospace applications.

* PAPERS PUBLISHED:

1. "Cracking of Properzi Rods – A Case Study." –INCAL'91.
2. "Recovery of Aluminium from Dross."-NMD '94.
3. "Failures of forged steel rolls –Causes & Prevention."- Forge India 95.
4. "Reasons of cracking of Alloy AA 2014 during Hot Rolling."- NMD'99.
5. "Lithium addition in Sodergberg pots- Our experience in Balco." - International
Conference on Non-ferrous Metals-2005.
6. "Reduction in melt loss during melting of aluminium." ICSOBA-2005.
7. "Energy Management and waste recycling in metallurgical industries." NMD-2005.
8. "Development of aerospace alloy grade Alclad AA 2014 sheet – The efforts of Balco to touch the sky."- International Conference on Non-ferrous Metals-2007.
9. "Failure analysis of machinery components in the aluminium industry."- ALCASTEK
2008.

EXPERIENCE:

Twenty four years industrial experience in Quality Assurance and Research & Development Department.

April 2007-Till Date: Sterlite Industries (Vedanta Group) Unit -Bharat Aluminium Co. Ltd
Turnover of 1200 million dollars).Heading Research & Development
Section. Present designation is Associate General Manager(QA-R&D)
2004-2007: Sterlite Industries (Vedanta Group) Unit-Bharat Aluminium Co. Ltd
Industries - Head (R&D).
2001-2004: Sterlite Industries (Vedanta Group) Unit -Bharat Aluminium Co. Ltd
Industries - Manager (QA).
1984-2001: Bharat Aluminium Co. Ltd, Korba - Jr. Manager to Manager (QA-R&D)

RESPONSIBILITIES:

- Product and process development and process improvement.
- Process Audit.
- Field technical service support.
- Sustenance of all the three Management Systems ISO 9001,14001 and OHSAS
18001.
- Import substitution of ferrous and nonferrous machinery components.
- Quality inspection of bought out machinery spares.
- Failure Analysis of machinery components & suggesting remedial measures
- Non Destructive Testing for Life Cycle Analysis of components.
- Scanning Electron Microscopy and Optical Microscopy.
- QA/QC testing of aluminium rods, plates and sheets.

EDUCATION:
* Bachelor of Engineering (Metallurgy). - 1983.
Bengal Engineering College, Shibpur, Calcutta University, West Bengal.
* Certificate Course for Lead Auditor for Quality Management System ISO 9001. - 2007.- IRCA, U.K.
* Certificate Course for Lead Auditor for Environment Management System ISO
14001. - 2002.- IRCA, U.K.
* Certificate Course for Internal Auditors for ISO 9001, 14001 & 18001. – 2003.
GRK Associates, Chennei.
* Certificate Course in Non-Destructive Testing, ASNT Level-I and Level II
(MT). - 2005.ISNT, Visakhapatnam Chapter.
* Certificate Course for Lead Auditor and Internal Auditor for Aerospace standard AS 9100. – 2007.- Perry Johnson Certification Pvt. Ltd., USA
* Certificate Course in Computer Application. – 2000.
C-DAC, Korba (A Scientific Society of Electronics, Govt. of India)
* Attended a course on 'Engineering Failures: Causes and Prevention'
at IIT, Delhi. - 1990.
* Attended a workshop on 'Materials characterization techniques' at NML,
Jamshedpur. - 1993.
* Attended a course on 'Corrosion Management' at Ooty, organized by Indian
Institute of Metals, Kalpakkam Chapter. – 2007
* Attended training in Six Sigma Green Belt. - 2007

MEMBERSHIP OF PROFESSIONAL BODIES:

1. Life member of Indian Institute of Metals
2. Member of Indian Institute of Non Destructive Testing.

LANGUAGES KNOWN: English, Hindi, Bengali and Oriya.

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