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Resume #31264
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CONTACT INFORMATION:
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CARRIER OBJECTIVE:
To secure a challenging and outstanding position in progressive organization utilizing my skill in the field of industrial automation and development field.
EDUCATION:
(1) SSC ¡V 1995 (66.69%)
Ordnance Factory high school, Varangaon
(2) Diploma In Industrial Electronics Engineering- 1998 (70%)
BTE Mumbai, From S.S.G.B.P, Bhusawal
Special Subject: Industrial Control & Drives, Medical Instrumentation
(3) Advanced Diploma in Industrial Automation ¡V 1999 (A+)
(4) Bachelor of engineering (Electronics) - 2002 (64.53 %)
University of Pune, From K.K.W.C.O.E, Nashik
Special Subject: Process Instrumentation & Control, Robotics & its Applications in
Medical & Process field.
(5) Master of Business Administration (Finance) ¡V Appearing in Part Time Course 2005
Panchavati college of Management, Y.C.M.O.U; Nashik
BACKGROUND SUMMARY:
Industrial controls/ PLC programming with Maintenance activity, Network communication applications, Project management, Design of Supervisory Control and Data Acquisition system (SCADA). Interfacing the Painting robot system with RF ID, AC drive, Servo Drive Application & maintenance, Designing of Electronic Tester For aircraft, Microcontroller (89c51) based designing and programming..
SPECIFIC ENGINEERING SKILL:
- Project Management and implementation ƒx PLC programming
- Maintenance Programming of ƒx Troubleshooting PLC controlled system
- Automatic Painting Machines ƒx Programming of Painting Robot
- Development of SCADA system ƒx System networking and communication
- AC Drive Maintenance and applications. ƒx Maintenance of Industrial control system
- Project implementations of 'Online Vibration Analysis System'
- Software Development (Online Process Analysis for Tracking System)
SOFTWARE SKILL:
- Microsoft windows „h Microsoft office (Word, PowerPoint, Excel, Project)
- Programming ('C', 'C++') „h PLC Programming software (RSLogix 500,5000)
- SCADA Programming (Review 32) „h Variable speed drive programming (AB 1336 plus)
- (Servodrive software) „h Panel Builder 1000 ( Programming of AB HMI)
- WinC (SCADA Software-Durr ¡VGermany) „h TCP/IP Protocol- Ethernet application
- DH+ Network „h Profibus and KABA (Interfacing with field devices)
- Motion Controller-Keba Make- STEdit software
- Servodrive ¡V Indramat ¡VDriveTop „h Micrcontroller Programming (89c51)
Accomplishment:
- Networking of all PLC based and non PLC based system with conversion system for SCADA development. (Used For Centralized control system saved 1 manpower working hr.)
- Programming of Automatic Painting Machine (AB PLC Based-Ethernet & Devicenet based with Indramat Servodrives & Keba motion controller with WinC SCADA Software).
- Programming of Painting Robot (AB PLC Based- AB PLC Based-Ethernet & Devicenet based with Indramat Servodrives & Keba motion controller with WinC SCADA Software).
- Project Implementation of 'Online Vibration analysis System'.
- Studied the Central control system of 22 Mwatt power generation plant.
- Working with the Distributed control system (New Paint Shop, M & M Nashik)
- Completed the Industrial Automation Course: Course involved the programming and trouble-shooting of the PLC system. PLC programming of AB, Seimens, Messung, Mitsubishi.
- Maintenance of Industrial Control Systems.
- Interfacing the Robot system with RF ID tag system for avoiding the manual errors concerning the wrong painting data. (Saved 7 lakhs rupees per month ¡V Return of investment on the project in 8 months- target completed).
PROFESSIONAL EXPERIENCE:
1. Officer (Projects & Maintenance):
New Paint Shop Mahindra & Mahindra,
Satpur, Nashik
From: 1st July 2004
M & M, Nashik is an automobiles manufacturer, leader in sport utility vehicle manufacturing of variant Scorpio (car of the year 2003), Bolero, Savari, Invader in UV sector covering the market of India, Asia, South Africa.
M & M have a New Paint Shop (Process Plant) for automatic painting of the vehicle bodies with capacity of producing 80,000 painted bodies per year.
Achivements: M & M Project Team absorbed me within 7 months during the training period on Project of " Painting Robot Implementations; Online Vibration Analysis system, SCADA, RF ID Interfacing with robot and Automatic painting machine".
Works includes:
1. Indent Preparation for Projects.
2. System Study &Technical Requirement Preparation adjoining the maintenance activities.
3. Technical Comparison and Revision of scope.
4. Cost analysis and cost comparisons with technical requirements.
5. Planning for implementations of the actual Project (Scheduling & timing)
6. Progress Feedback from the developer on the time basis.
7. Installation of the Robot Control System and SCADA Network.
8. Software Development for the Robot Control System (Wonder ware) & SCADA system (RSVIEW-32)
9. Interfacing the Automatic painting machine and Robot system with RF Id for Tracking system. (EMS LRP-250T, LRP76)
10. Submitting the daily progress report of the project execution. and development status
Worked On:
1. Automatic painting machine (AB- SLC5/04 -Ethernet & Devicenet based with Indramat Servodrives & Keba motion controller with WinC SCADA Software based system)
2. Auto conveyor system (AB- SLC5/04 based system)
3. Auto oven control system (AB- SLC5/04 based system)
4. Auto drop lift control system (AB- SLC5/04 based system)
5. Auto air supply unit control system (AB- SLC5/04 & AB 1336 plus drive based system)
6. Auto chilling unit control system (AB- SLC5/04 based system)
7. Auto soft water unit control system.
8. SCADA design and development.(review 32)
9. Project on Implementation of 'Online Vibration Analysis System'
2. Trainee Officer (Maintenance and Projects):
New Paint Shop Mahindra & Mahindra,
Satpur, Nashik
From: 2nd Sept. 2003 to 30th June 2004
Works includes:
1. Preventive maintenance of the systems.
2. Project development within system.
3. Application based programming for programmable logical controller (PLC)-SLC 5/04.
4. Troubleshooting of PLC based system.
5. Maintenance of automatic painting machine.
6. Electrical panel maintenance.
7. Maintenance of mechanical systems involved in automation process.
8. Scheduling of preventive maintenance work on weakly off day and on annual shutdown period.
Worked On:
1. Automatic painting machine (DURR Germany)
1. Auto conveyor system (AB- SLC5/04 based system)
2. Auto oven control system (AB- SLC5/04 based system)
3. Auto drop lift control system (AB- SLC5/04 based system)
4. Auto air supply unit control system (AB- SLC5/04 & AB 1336 plus drive based system)
5. Auto chilling unit control system (AB- SLC5/04 based system)
6. Auto soft water unit control system.
7. SCADA design and development.
Project Implementedin Mahindra:
1. Improvement in the identification, function of the control element and time reduction in the trouble shooting: Giving proper identification of all the control elements at Drop Lift # 15 & #16 we are able to reduce the breakdown period by 5 minutes by which 1 body production loss saved in the total production of New Paint Shop.
2. Effective utilization of Integrated Process Management System (IPMS) data for body number and color identification: Utilizing the IPMS data for body number and color identification, which reduces a working stage and repainting of body shell 5 per month. By which we saves 3 lacks rupees per year.
3. PLC programming for Wax Booth addition in the production system: For wax booth addition in the process logic added with ladder programming in the exiting program by RSLogix software.
4. Supervisory Control And Data Acquisition (SCADA) development for New Paint Shop: Total project management with: (1) Initial Requirement listing (2) Preparing Indent with revision and Final scope (3) Technical Detailing.(4) Network Detailing (5) Offer comparison with technical requirements, commercial.(6) Screens development design.(7) Study of the implemented SCADA system: "Arvind Mill Santej, Ahmdabad" and "Padamji Paper Mill, Pune" (8)System study of all systems in the New Paint Shop.(9) Study of RSVIEW-32 software for SCADA development.(10) Study of various networking system components.
2. R & D Engineer (Projects):
SIGMA Electro system,
Ambad, Nashik
SIGMA Electro system is a company developing Electronic Tester for Indian Air Force.
Project Implemented:
" Automatic Missile Launcher Lab Tester", It was micro controller (89c51) based system for testing of (1) Proper Loading of Missile (2) Setting of angle of attack (3) Testing of force development
3. PLC Application Engineer:
Automation & control system,
Bhosari, Pune
For the period from 1/08/2002 to 15/03/2003
Automation & control system is a system house for Messung PLC, develops application base PLC program for various control systems.
Project Implemented:
"Auto Feeder system" at Tata Johnson Control, Pune; automatic feeding of foam for vehicle seats preparation at production stages: Time sequence programming with the Messung PLC and Mitsubishi drives.
EDUCATIONAL PROJECTS:
1. 12V D.C. to 230V A.C inverter (Final year diploma)
It converts 12V D.C. of battery source into 230V A.C., used for the various application when the mains power supply cut offs.
2. Torque Measurement system for engine dynamometer using Load Cell (Microcontroller 89c51 based system)
System is used for measurement of engine torque with auto-zeroing facility, which is very important parameter for the engine reliability.
Sponsored By: R & D Dept., Instrument & Reliability Lab.
Mahindra & Mahindra Ltd.
Satpur, Nashik
PROFESSIONAL DEVELOPMENT:
- Training of Effective Management Of Personality and teamwork.
- Highly Affected by Shiv Khera's " YOU CAN WIN" book.
- Attend the personality development Program " Me Vijeta Honar" by Umesh Kankavlikar
- Training completed Of 'Total Productive Maintenance': Aware with 8 pillars of TPM, Kaizen, Time based maintenance (TBM), Conditional based maintenance (CBM).
EXTRA CURRICULAR:
1. District Level cricketer represented North Maharashtra Zone in C.K.Naidu under 19-cricket tournament.
2. 'Captain of Mahindra officer XI' winner of the prestigious " HDFC invitation cricket challenge Championship-2004"
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