Resume - Metallurgist and Materials engineer with 3 years of experience. Wide range of sk...

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Resume #6342

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OBJECTIVE
To obtain a Fulltime position in the field of materials science and engineering / Metallurgical Engineering/ mechanical design / quality control testing.

EDUCATION

* Master of Science in Materials Science and Engineering, Wright State University, Dayton, Ohio
GPA: 4.0; Expected Graduation Date: August 2004

* Bachelor of Technology in Metallurgy and Materials Technology Engineering, Jawaharlal Nehru Technological University, Hyderabad, India
GPA: 4.0; Graduation Date: July 2001

COURSE PROJECTS

Finite element analysis to evaluate the stress at a hole located at the center of a sheet of steel.

Different types of elements were used to find the effect of elements in running the simulations.

Different mesh sizes ranging from coarse to fine were used to study the convergence of the results.

Different load and geometric configurations were applied to evaluate the stress at the hole using a quarter model.
X-Ray methods to identify an Unknown rock sample.

A sample of unknown material is prepared to determine its composition

Initial trials were carried out to adjust the brags angle.

The testing is carried out at a constant speed to obtain the different peaks corresponding to different elements present in the sample

X-ray handbooks were used to find the material type from the X-ray peak data.
Finite element analysis on Co-Extrusion

FEM simulations were carried out the test the accuracy in predicting the bonding behavior in co- extrusion and Simulations were carried out using DEFORM-2D

Different ratios of the yield strengths of core and clad materials at different diameters are evaluated.

The simulated results were compared to that of the results published in literature.
Routines to obtain grain size, size distributions and volume fractions.

Routines were developed to obtain the ASTM grain size using OMNIMET image analyzer.

A routine to find the volume fraction of different phases present in a sample is developed.

A routine to determine the precipitate size, shape, Distribution and the mean intercept length is developed.
Numerical methods in solving differential equations.

Jacobi and Gauss Seidel method were used to solve differential equations in a boundary value problem.

Methods were used to minimize the error in solving the differential equations.
Statistical methods for linear models using SAS (Statistical Analysis Software)

Linear models for the given data were developed and the model assumptions were checked.

Higher order models were also attempted to obtain a better fit for the given data and the model assumptions were checked again.

WORK EXPERIENCE

June 2002- Present: Graduate Research Assistant, Mechanical and Materials Engineering Department, Wright State University, Dayton, Ohio

Designed extrusion dies for Equal Channel Angular Extrusion (ECAP) and Multi-Axial Compressions/Forging (MAC) using IDEAS-9 and Solid works.

Computer aided finite element simulations in DEFORM 2D & 3D for strain distribution along the specimen cross-section to compare with the experimental results.

Die design and FEM simulations on Twist Extrusion.

Preprocessing of Aluminum alloys by different heat treatment cycles.

Processing of Aluminum alloys using ECAP and MAC.

Performed grain size stability studies by through different heat treatment cycles.

Characterization of the processed material:

Sample preparation for Optical microscopy to check initial grain size at low strains.

Developed Routines for evaluating Precipitate distribution and Grain size at different strain levels using OMNIMET Image Analyzer.

Micro hardness testing for samples processed at different strain rates.

Developed contour plots to study the hardness variation along the sample cross-section.

Sample preparation for TEM using Twin Jet Electro polisher, observed and developed images from TEM (JOEL-100) for fine Grain size and Diffraction patterns.

Carried out rolling and machining (on a milling machine) operations to obtain flat tensile samples.

Carried tensile tests at different Temperatures on INSTRON-4500 Universal testing machine.

Carried tensile tests by varying the crosshead speed to evaluate the Strain rate sensitivity.

Analyzed raw date from Instron Machine using Merlin Software.

Carried out compression tests on Dake machine at different temperatures and strain rates using an interactive LABVIEW program.

Spring-2003: Graduate Teaching Assistant, Mechanical and Materials Engineering Department, Wright State University, Dayton, Ohio.

Conducted classes for Undergraduates in Strength of Materials and Engineering Plastics Laboratory.

Explaining different experimental setup for different experiments and their significance.

Explaining the experimental procedures and analyzing the data for hardness tests, shear tests, tensile tests, bending moments, bending stresses in beams and determining pressures in a pressured vessel (pop can).

Explaining and demonstrating Injection molding, Injection blow molding (Extrusion), Foam molding, Rotational molding and Vacuum Forming.

Grading Assignments and Lab reports.
August 2001- April 2002: Quality control Engineer, Plasticon Industries, Hyderabad India.

Evaluating the processing of Heavy Duty Plastic Head Drums and fixtures.

Performed statistical analysis on requirement and production rates using SAS (Statistical analysis software)

Quality Control testing of the finished products and Recycling of the waste products.

Testing melting point, crystallization, heat capacity and Glass transition temperature using Differentiation Scanning Calorimetry (DSC).

Tensile testing to evaluate the 0.2% proof stress, % of elongation to failure and Ultimate tensile strength (UTS).

Shore Hardness testing to evaluate the Hardness of the processed material.

Conducted tests to evaluate electrical properties like Dielectric constant, Surface resistivity and dissipation factors.

December 2000 – April 2001: Research Intern, Research and Development Center, Defense Metallurgical Research Laboratory, India.

Fracture properties of a New Maraging steels.

Sample preparation with different notch configurations to evaluate Fracture toughness.

Determined JIC and KIC on INSTRON universal testing machine.

Examination of the notch surface after testing under SEM.

Fatigue crack growth propagation in AA-2024 clad alloys.

Conducted tests at different R (Ratio of max stress to min stress) values on a MTS machine for different number of cycles.

Analyzed data to find the effect of R on the sample.

Observed the failed surface under SEM to determine the mode of failure/crack propagation.

Observed optical microstructures of the samples before and after testing.
PROFESSIONAL SKILLS

Operating Systems: UNIX, DOS and all versions of WINDOWS.

Engineering Software: ANSYS, DEFORM-2D & 3D, IDEAS, LABVIEW and SOLID WORKS.

Programming Languages: MATLAB, MATHEMATICA, C, C++ and PASCAL.

Stastical Software: SAS

Analysis Tools: OMNIMET Image Analyzer, CLEMEX- Micro Hardness Tester.

Characterizing Tools: MTS-Merlin Software for mechanical testing, Optical Microscopy, Hardness Testing Equipment, SEM and TEM.

CONFERENCE PRESENTATIONS

* B. Cherukuri, T. Nedkova, and R. Srinivasan. "A Comparison of the Properties of AA-6061 processed by different methods of Severe Plastic Deformation (SPD)" 133rd TMS Annual Meeting and exhibition, Charlotte, North Carolina.

* B. Cherukuri and R. Srinivasan. "Microstructural and Mechanical properties of Severely deformed AA6061 by Multi-Axial Compressions (MAC)" ASM meeting to be held in October at Columbus,OH.

TECHNICAL PUBLICATIONS

* B. Cherukuri and R. Srinivasan. "Flow behavior of AA6061 processed by different SPD techniques". Submitted to publication in Scripta materilia.

AWARDS

* Received Best Graduate Student Award for Academic year 2003, Materials Engineering Department, WSU.

* Annual merit finalist for ASM Dayton Chapter.

PROFESSIONAL AFFILIATIONS: TMS/AMS, Indian Institute of metals (IIM), ISTE.

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