Resume - Mechanical Engineer with 18 years of experience in Maintenance of Heavy Mining M...

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Mechanical Engineer with 18 years of experience in Maintenance of Heavy Mining Machinery and Material handling systems.

„Ï Career Objective:

Looking forward for opportunities to work with international leading Mining Companies and advance into higher Management position as Maintenance Management Professional by Leading team with a responsibility of managing a large equipment fleet, where, I can use and further enrich my experience in Maintenance of Mining machineries, design of HEMM fleet & associated facilities, Maintenance of material handling equipment, implementation of SHE & TPM Supply chain Management and HR Management. I would like to use my Leadership, teambuilding, analytical, planning capability and never give-up attitude in deriving results for the organization, I join. An opportunity like Head of Mechanical Maintenance is most preferred.

„Ï Type of Industry Preferred:

Mining Industry, HEMM Maintenance, Original Equipment Manufacturers, Large Integrated Process Plants.

„Ï Educational Qualification:

Diploma in Mechanical (production) Engineering from State Board of technical Education, Bihar, INDIA

„Ï Job Experience:

Position held Experience Profile and
Areas of Skills and Experience developed
Sr. Manager, Equipment Maintenance, Kalinga Iron Ore Project

Sr. Manager (Bangladesh Coal Project)

Sr. Manager (Maintenance, Track equipment) From August¡¦ 2007

2 Years
(From Aug¡¦05 to July¡¦07)

2 Year (from Aug¡¦03 to July¡¦05) - Leading a team of Maintenance responsible for design of complete Mining Equipment fleet, material handling systems and associated maintenance facilities at KPO, where Tata Steel is planning to open an Iron Ore Mine with a capacity of 13 MTPA (total excavation 26 MTPA).
- Also working for re-designing and redeployment of HEMM fleet & its maintenance system in Mines Division (Existing ore Mines) for meeting increased ore requirement.
- Apart from above also working as a member of ¡* South-East Asia Project¡¨, a Taskforce, which is planning a Iron Ore mine at ¡* Vietnam ¡*

Designed complete discontinuous mining equipment fleet, associated maintenance system and facilitated study & basic engineering of continuous mining equipments and Coal Handling Plant for New Coal Project of 7 MTPA Coal with 40 MTPA Waste at Bangladesh.

The Role included:
1. Led a group of 02(two) engineers, 8 (ten) foreman and 80 workmen for maintaining a fleet of Excavators (O&K, HITACHI make), Drill (Ingersoll Rand / Atlas Copco make) and Lubricant care centre.
2. Implemented OHSAS (SHE) in work area and actively participated in implementation in whole division as internal certified Auditor.
3. Implemented TPM in Maintenance area which gave a significant improvement in reliability of machines and Worked as Pillar Head of Planned Maintenance.
4. Analysis of Maintenance Performance (like Availability, Cost, Downtime, Asset Utilization, MTBF, MTTR, and Maintenance Ratio) and improvising the maintenance system with implementation of Best practices & new ideas.
5. Driving improvement initiatives like (SIP, KM, TOC, DEMING AWARD, etc.)
6. Data management and analysis using SAP
7. Managing Departmental Lubricant stock, disposal of waste and recycling of used good lubricants.
8. Also facilitating the collection of oil samples, its testing, analysis and reporting the results to respective Sections for corrective action.
Supply Executive 2 Year (From April¡¦01 to Aug¡¦03) 1. Worked as a Resource Manager for Mines. I was responsible for all procurement for the mine.
2. Formulation and monitoring of all contracts for mines including MARC.
3. Vendor Management.
4. Responsible for management of spares Inventory for Mine.
5. Management of Float Subassemblies for mine
Assistant. Manager (Maintenance) 1 year 10 months (from June¡¦99 to March¡¦01) 1. Leading a team of 9 Foreman and 70 workmen responsible for maintaining a fleet of 20 Trucks of CATERPILLAR and KOMATSU make.
2. Implemented a subassembly management system, which gave quantum improvement in MTTR and improved the life of major subassemblies.
Service Engineer January¡¦90 to June¡¦99 1. Worked for giving technical support like Trouble shooting, Periodic maintenance, PM checks and spares planning to customers after market of Earth moving machinery manufactured by BEML, India.
2. Worked with some of the largest mine site in India with trucks ranging from 40 ton class to 170 ton class electric dump truck.
3. Led a team of planned maintenance for large size Dumper like Dresser (now KOMATSU) D170 -170 ton electric truck under Annual Maintenance Contract for one year.
4. Worked as site supervisor for maintaining a large fleet of Komatsu Dumper HD785-2 under Annual Maintenance Contract for one year and achieved the higher availability than contracted on continuous basis.
5. Led a team of condition monitoring and PM checks for large fleet of Komatsu Excavators like PC1500, PC1000 & PC650 under Service Contract for three year and achieved a higher reliability and availability exceeding the contract terms.

„Ï Company Details:

Name of the Company Nature of Company Product/Services of the Company
M/s Bharat Earth Movers Limited, INDIA A Leading manufacturer of HEMM in India and commands 70% market share in domestic market Manufacturer of Heavy earth Moving machinery
M/S TATA STEEL LTD, INDIA Integrated Steel Plant. ISO, EMS & OHSAS certified Steel manufacturer having own Iron ore and Coal mines.

„Ï Academic Details:

Degree/Examination Year Institute University/Affiliation CGPA/ % marks
Diploma (Mechanical/Production Engineering) 1986 Government Polytechnic, Ranchi, INDIA State Board of technical education 76%, First Class with Distinction
10th (Matriculation)(HSC) 1982 BSV High School, Ranchi, INDIA Bihar School Examination Board. 62%, First Class

„Ï Achievements:

o Complete re-designing and redeployment of HEMM fleet & its maintenance system (including change in maintenance practices) at two working mines at Mines division. I have conducted the full study on HEMM for mines and proposed complete change of fleet-mix like introduction of Mining Loader in place of Hydraulic Excavators. This is the 1st time being introduced in Iron Ore Mine in India; Implementation is likely to start from September¡¦07. Discussion with Caterpillar, Komatsu, Terex, BEML and Letourneau is on. The findings and recommendation expected to optimize the utilization of HEMM by 5 to 7 % and reduce the spares inventory by 30%.
o Successfully introduced and implemented Vendor Managed Inventory (VMI) in Mines Division of Tata Steel.
o Implementation of Total Productive Maintenance (TPM), OHSAS in old working mines as both these initiatives are mostly related to human behavior.
o Developed and implemented the Health check and Sub-assembly Management system resulting significant improvement in reliability and reduction in maintenance cost. This was also supported by introduction of CATERPILLAR ¡* SOS¡¨ and lube recycling in all HEMM, which improved Subassembly life significantly resulting saving of approx INR 10 Million during FY-05.
o Designed complete fleet of HEMM and Continuous mining machineries for Bangladesh Coal project.
o Led department as a Unit Leader for driving the special initiative called TOP (Total Operational Performance) under guidance of consultant M/s Mc Kinsey, USA to reduce the divisional Cost by 25% and contributed significantly by achieving 27%.
o Completed two Six-Sigma project one as a Leader & one as Green-Belt and achieved an annualized saving of approximately INR 9.5 Million.

„Ï Expertise:

o Strong knowledge of Hydraulic, Pneumatic, electronic other monitoring systems used in new generation of Mining machineries and understanding of its behavior and maintenance need.
o Developed rich knowledge in various types of HEMM like Dump Trucks, Hydraulic excavators, Mining Loaders, DTH Drills, Dozers and Graders of all internationally popular companies like Caterpillar, Komatsu, Terex|O&K, Hitachi, Ingersoll rand / Atlas Copco.
o Design of Mobile equipment fleet and its associated Maintenance system and its implementation.
o Implementation of Total Productive Maintenance (TPM).
o Implementation of OHSAS.

„Ï IT Skills:
Very much familiar with computer and all program like MS Office, Lotus, SAP, M.S Project-2003 (web based).

Developed several Models (Excel based) for, 1. Fleet calculation of HEMM based on Mine Plan, 2. Tire life monitoring, 3.Subassembly tracking. Also using several programs like SAP for evaluating Equipment and Maintenance performance.

„Ï Personal details:
o Sex: Male o Languages Known: English, Hindi, o Marital Status: Married with 2 Kids

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