Resume - B E Mechanical Having 10 plus years of experience in Manufacturung, Production, ...

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Resume #75266

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Educational Background
Year 1998: B. E. Mechanical Engineering Nagpur University First Class.
Year 1993: H. S. S. C. Electronics Science Nagpur Board First Class.
Year 1991: S. S. C. Nagpur Board Firs Class Distinction.

Professional Profile
„« A keen analyst with over 10 years of experience in Manufacturing & Production Planning, Commissioning and Maintenance as well as Documentation / Compliance.
„« Currently functioning as Production Engineer with Oasis WearTech Industries L.L.C. Dubai (Al - Shirawi Group of Company, U.A.E.).
„« Possess a clear understanding of the industry, technology trends with the distinction of Production techniques to achieve product excellence at the lowest overall cost.
„« Displayed proficiency in handling product development with key focus on Quality, Cost & Delivery, developing components in conformance to pre-set technical specifications.
„« Managed a wide spectrum of Machinery, Equipment & utilities; while curtailing the operational costs & expenses.
„« Adapt at installation and commissioning operations with demonstrated abilities in working on initiatives, thereby bringing down plant breakdown & achieving annual costs savings.
„« Adapt at undertaking inspection of plant machinery to determine if maintenance is necessary and determine that the testing process does not have any detrimental effect on the material.
„« Excellent communication, analytical, Good Auto Cad Knowledge, problem solving skills and recognition for excellent performance.
Areas of Expertise
Production / Process Enhancement
„« Managing complete production operations with a view to ensure timely accomplishment of production targets.
„« Managing the entire product development including requirement analysis, finalizing specifications, designing, prototype development and testing activities.
„« Effective resource planning for optimizing man & machine utilizations, reducing wastes for enhancing productivity and profitability.
„« Preparing & effectuating corrective action plan as well as monitoring Revenue Expenses of the dept.
„« Initiating and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
„« Implementing VA/VE activities for achieving productivity improvements & eliminating non-value added operations.

Maintenance / Commissioning
„« Planning, scheduling and executing maintenance ( preventive, predictive and breakdown ) for all equipments and machineries, to achieve improved operational efficiency & optimum resource utilization.
„« Design reviews and inspection of machineries to ensure optimum performance.
„« Performing analysis of repetitive breakdowns occurring in the plant and taking corrective measures to improve the plant availability.
„« Handling installation and commissioning of equipments and systems etc, as well as handling facilities for completion of projects in stipulated time/cost parameters.
„« Undertaking up gradation, renovation and modification job of the existing machinery, equipment and manufacturing facilities.
Quality Assurance
„« Implementing quality standards and handling related documentation and formalities and tracking non-conformances to closure.
„« Initiating, implementing and maintaining operating procedures and related work instructions of QA department as well as controlling Quality records.
„« Handling adherence to the various quality measures such as ISO 9001, OHSAS 14001, 19001, and standards by maintenance of requisite documentation.
„« Analyzing and releasing products, in process and finished products as per the pre - set quality parameters.
Testing & Inspection
„« Conducting material verification and testing and performing Pre weld inspection in accordance with the engineering drawing.
„« Generating & establishing WPS, PQR as per ASME section IX & approving the record of RT, UT, MPT, DP tests.
„« Witnessing & approving weld procedure, NDT tests and preparation of NDT inspection reports.
„« Examining physical properties of materials and components to detect corrosion, cracks, flaws and other imperfections leading to unreliability in product performance or in product failure.
„« Undertaking inspection of plant machinery to determine if maintenance is necessary and determine that the testing process does not have any detrimental effect on the material.
Installation & Commissioning
„« Visit cement & batching plants in entire Middle East along with Team to Installation of plant equipments like chutes, miter bends, transitions, ducts, liners for crushers, slurry pipes & other similar fabricated parts.
Detailed Information of Experience
Oasis Wear Tech Industries LLC, Dubai, U A E.
OWT, the sole manufacturers of ¡¥Castodur Diamond Plates¡¦ CDP in middle east with technical collaboration with Castolin Eutectic (Switzerland) who are the leading solution provider for sophisticated & complex welding techniques & alloys that are required for welding special high alloy steels & cast iron welding.
Job Title: Production Engineer Feb 2007 - Present
Responsibilities:
„« Involved in manufacturing of wear plates using automated robotic welding by open arc process for various wear resistant applications.
„« Total Machinery shifting, space allocations, installation & commissioning of Automated Welding Robot, CNC Plasma Machine, Rolling Machine, Lathes & Welding Rectifiers etc. (Plant Relocation)
„« Hands on experience in manufacturing of seamless wear resistant Casto Tubes & pipes using automated open arc welding process.
„« Involved in repair & maintenance of cement plant machinery like Clinker crusher rotor, Grab bucket, Rock bucket fabrication & Impeller fans.
„« Fabrication of Ducts & Cyclones for cement plants out of wear resisting plates.
„« Repair & welding on site of cracks in Kiln & Kiln tyre & ball mills of cement plant using special high nickel electrodes for maintenance purpose of Castolin Eutectic.
„« Manufacturing of cement plant components like discharge chute, miter bends & conveyors, ducts batching plant mixer liners, paddles & scrapper out of wear plates.
„« Preparing material estimates to give quote.
„« Planning of Material, Fabrication & scheduling.
„« Carried out site installations of fabricated wear protection liners in various cement plants.
„« Carried out wear plate installations in petro coke plant at Kuwait national petroleum company in Kuwait.
„« Fabrication of bucket liners, conveyor chutes, transition, Batching plant liners, dredging pipes, etc out of wear plates.
„« Reconditioning of VRM & Table Liner, Polycom Roller ( High Pressure Grinding Roll ) of Cement Plant.
„« Making developments for various equipments like chutes, transition, suction mouth, slurry pipes & other fabricated components on Auto cad 2006.
„« Involved in CNC programming for making cutting programme for CNC Plasma & Laser cutting of wear plates for fabrication.
„« Vendor Development.

Diffusion Engineers Ltd. ( Unit - II ), Nagpur, India.
DEL, Manufacturing of Wear Resisting Plates of different Composition and all the fabrication work of wear resisting plates as per drawing which is used in many industries such as Cement Plants, Sugar Mills, Coal Mills, Fertilizers Unit, Steel Plants, WCL, ONGC, Also Rebuilding of Worn out or New Tyres, Rollers, Liners.
Job Title: Production Engineer Oct¡¦ 00 to Jan¡¦ 07
Responsibilities Handled:
„« Planning & execution of manufacturing of wear resisting plates.
„« Verifying & ensuring the drawing supplied by customers for the manufacturing of products are met.
„« Fabrication is done as per customer supplied drawing, keeping the tolerances as mentioned.
„« Fabrication of wear resistant pipes, bends, Elbows, hoppers, reducers, screens.
„« Fabrication of blast furnace bell less top chutes, feeder spouts, etc.
„« Esimation & Costing of offers & Projects.
„« Effective handling of workers & subordinates.
„« Development of the concepts for improving the quality of products, processes.
„« Rebuilding of worn out or new tyres, roller shells, Table Liners of VRM, Pinch Rolls, CCM Rolls of cement & power, mining & steel plants.
Diffusion Engineers Ltd. ( Unit - I ) Nagpur, India
DEL, An ISO 9002 Certified and collaborates with U.K. and Germany, manufactures the spectacular range of maintenance products for super-conditioning, such as Lo - Temp Antiwear Welding electrodes, Flux cored wires, SOP,etc.
Job Title: Production Engineer Oct¡¦99 to Oct¡¦00
Responsibilities Handled:
„« The production of the various types of welding electrodes. Process includes Dry & wet mixing, Cake Making, Extrusion, Air Drying, Baking, Printing & Packaging.
„« Supervision on the process.
„« Achieving the production target.
Surendra Springs Ltd. Nagpur, India
SSL, Manufacturing and Fabrication of the Leaf Spring and Leaf Spring Assembly and Supply to various State Transport Department.
Job Title: Production Engineer Oct¡¦98 to Sept¡¦99
Responsibilities Handled:
„« The production of leaf Spring and control the process of Hardening, Quenching & Tempering of spring leaves.
„« Supervision on the process.
„« Planning & Scheduling of work.

Graduation Project: ¡¥Computer Aided Design of Gears in Gear Box¡¦.
Seminar at Graduation: ¡¥Safety Aspects in Radiators and Fuel Tanks of Cars¡¦.
Computer Proficiency: M S Office, AutoCAD, PPC, Lotus Notes.
Electives in Engineering:
„« Refrigeration and Air-Conditioning.
„« Advanced Internal Combustion Engine.
„« Power Plant Engineering.

Extracurricular Activities:
Attended and delivered a seminar on ¡* Computer Aided Design Of Gears¡¨ at ¡¥Institute Of Engineers¡¦, Nagpur.

Personal Profile
Date of Birth: 05 - 08 - 75
Passport No: E - 7238032
Marital Status: Married.

Professional Goal
To be associated with progressive organization, which believes in professional's dream as a part of corporate mission, by offering them a challenging career.

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