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Resume #75655
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Professional Synopsis
„« A Mechanical engineer with over 5+ years of experience in managing a sophisticated tool room consists of Conventional as well as CNC machines
„« Presently working with ARC International Middle East LLC, RAK / UAE as a Team Leader in Mould Shop Dept.
„« Expertise in Mould designing, CNC Programming, new mould manufacturing, mould repairing, reverse engineering, New Product Development, streamlining processes / procedures to facilitate smooth production and enhance productivity
„« Proficiency in implementing various process enhancement and quality control techniques like Continuous improvement, 5-S and Lean manufacturing systems
„« Well versed with CAD/CAM software - Unigraphics, Master CAM and Auto CAD
„« Expertise in maintaining the documents as per ISO 9001:2000 standards
„« An effective communicator with exceptional analytical, negotiation, relationship management and problem solving skills with ability of resolving critical problem areas
„« Certified ISO internal Auditor
Education
„« M.E. (Mechanical - CAD/CAM) from Central Institute of Tool Design, Hyderabad in 2003 with distinction (82.5%)
„« B.Tech. (Mechanical) from Kakatiya University in 2000 with 68.2%
Core competencies
New Mould Manufacturing
„« CNC programming for Machining centres and turning centres with Fanuc Controller
„« Preparation of machining drawings, process sheets, work load planning and scheduling for all the machines
„« Tracking Machining times, tool life and spares consumption
„« Timely supply of good quality mould equipment to the production dept.
„« Continuous interaction with the production dept. to analyze the problems related to mould equipment and to modify it as and when required
„« Maintaining mould life data for facilitating decision making by the management for renewal of existing mould sets
Mould Design
„« Designing of Press, Press & Blow and Blow & Blow types of Mould equipment for glass table-ware manufacturing using latest CAD/CAM software
„« Expertise in designing of Conical, Split and Bloc types of press Mould equipment
„« Designing of Fixtures for New Mould manufacturing, for mould polishing/ repairing, and for welding
Process Enhancement
„« Analyzing existing processes / procedures, conducting critical analysis for finding out shortcomings and suggesting improvement measures
„« Effectuating cost saving initiatives, achieving cost reduction through value engineering, reduction in rework and waste elimination
„« Improving asset utilization by optimal work load planning
Production Management
„« Managing operations at dept. with a view to ensure timely accomplishment of department targets with time and cost parameters as per the priorities
„« Tracking daily consumption of inventory, co-ordinating with stores dept. for spares and consumables planning based on consumption.
People Management
„« Leading, managing, motivating and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs for performing maintenance operations
„« Formulating plant safety plans for ensuring Environment, Health & Safety of work force, charting out several safety measures for minimizing occurrence of accidents, fires and calamities
„« Managing industrial relation and delegating work schedules for smooth
Functioning of operations & leading people working at all level in an organization
Quality Control
„« Develops and initiates standards and methods for inspection, testing and evaluation
„« Monitoring dept. quality systems & compliance with ISO 9001:2000 standards, maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities
Organizational Experience
________________________________________________________________
ARC International Middle East LLC, RAK/UAE Team Leader since Dec¡¦05
(A French Multi National and a global leader in glass tableware with reputed brands like: Luminarc, Crystal, D¡¦Arques Paris, Arcoroc, Studio Nova, Mikasa and Salviati)
„« Leading a team of 100 including 7 foremans, 7 mould inspectors, 19 machinists, 43 mould fitters, 3 welders and 21 helpers for managing department operations entailing: Reporting to Technical Manager - Maintenance
„Z Managing a sophisticated mould shop involving mould designing, new mould manufacturing, CNC programming mould repairing / polishing
„Z Manufacturing of moulds according to the monthly schedule & achieving targets
„Z Analyzing the mould related issues during production and to carry out the necessary modifications as and when required
„Z Planning & scheduling of man & machine, work load planning
„Z Quality control & process control
„Z Team member - New Product development
„Z Team member in problem solving force
„Z Responsible for machining time reduction and improved tool life
„Z House keeping & implementing 5-S techniques
„Z Ensuring safety of subordinates
„Z CMM programming
„« Successfully developed mould shop layout during expansion project, resulted in reducing material handling by 15 %
„« Holds the distinction of reducing consumptions by 15%
„« Developed Mould life monitoring tool using excel, which facilitates the management to review the balance mould life and to take decisions for mould renewal
„« Also developed man hour affectation tool using excel, which helps the management in assessing the performance of each individual employee
„« Vendor development for new moulds out-sourcing
„« Made substantial savings in glass consumption by reducing article weight by redesigning the plunger
„« Mould life increased by adopting new repairing techniques
________________________________________________________________
SAMCOR Glass Ltd, Kota, India Asst. Manager Mar¡¦03 - Dec¡¦05
(A group of Samtel - a largest integrated manufacturer of a wide range of displays and their components for television, avionics and professional applications)
„« Mould designing using Unigraphics and Auto-CAD
„« CNC programming for vertical machining centers for new mould manufacturing
„« Analyzing the mould related issues during production and to carry out the necessary modifications as and when required
Design Proficiency
„« Unigraphics NX3
„Z Part Modelling
„Z CAM
„Z Free form features
„Z Drafting
„Z Assembly
„« MasterCAM
„« Auto-CAD 2000
Training attended
„« Continuous improvement training, at Arc International, a internal training program
„« ISO 9001:2000 Quality Management System, internal auditing training, by Mr. Sendhil Kumar, at Arc International, a internal training program
„« Six sigma training, at Samcor, a Samtel corporate training program
Personal Dossier
Date of Birth: 12th Jan¡¦78
Marital status: Married
Availability: 45 days
References: upon request
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