Resume - qualification: bachelor degree in mechanical engineering, skills: Spares Planni...

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Resume #75749

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B.E, Mech. Engg.

PROFESSIONAL OBJECTIVE:

Seeking a challenging career, believe in result-oriented work attitude and challenging opportunities and willing to work to enhance the performance of a company by applying all my professional skills & commitment to meet any deadline and a well-groomed person, with highly developed interpersonal skills & To strive for continuous improvement by recommending solutions to ergonomics, safety and operational efficiency.
TECHNICAL BACKGROUND:
During the tenure of more than 18 years of experience in Cement Industry & Sponge Iron Steel Industry, I have developed very good Managerial and Technical Skills both in Mechanical Maintenance, Project Execution & Condition Monitoring with the capability of handling the critical and challenging situations in the areas starting from Lime Stone Crusher to Packing Plant including Predictive & Preventive Maintenance.

From July, 2004 to till date: Presently working as Sr. Mechanical Engineer in Engineering & maintenance planning section (EMP) of Qassim Cement Company (ISO 9002 certified company & TPM & ISO14001 certification implementation is under progress) in Kingdom of Saudi Arabia & Reporting to department chief. Have gained good experience in Maintenance & operation from Lime stone crusher to packing plant. Also, involved & closely associated with erection supervisors in plant # 3 IHI pyrosection, IKN pendulum cooler and FLS Unidan mills erection & commissioning. The main equipments are M/s. FCB Pyro-section, M/s. KHD cement mill & Raw mill for Plant #1 and M/s. IHI Pyro-section & Cement mill and M/s. UBE vertical raw mill for Plant # 2, M/s. IHI Pyro, IKN Pendulum cooler, M/s. FLS Unidan cement mills and Vertical Raw mill for Plant # 3. Plant # 1 capacity: 2800TPD, Plant# 2 capacity: 2200TPD. Plant # 3 capacity: 4500TPD.

Present Responsibilities:
1. Inspection of equipments and to take corrective actions for smooth and continues operation.
2. Identify, evaluate, co-ordinate plant operational and maintenance related improvements, break down analysis, and support plant in trouble shooting to improve plant availability and equipment reliability.
3. Formulation of standardizes procedures for equipment e.g. PM procedures to implement in JDEdwards system.
4. Execution of Modification & Project jobs successfully.
5. JDEdwards (Release 8.12version) Work Order System for Preventive Maintenance Schedules.
6. Preventive, Planned & Shutdown Maintenance Planning and execution.
Additional Responsibilities:
1. Coordinate and Supervise project engineering and development works for plant modifications.
2. To develop, design and verify drawings for spare parts components, devices for local manufacturing.
3. Work with in-house personnel and/or identify and guide vendors to fabricate components, devices, tooling and systems to enhance machinery and equipment.
4. To execute various interdisciplinary projects: new products, processes, material handling, efficiency and cost reduction and provide engineering support for project implementation.
5. Vibration Analysis and Corrective Actions with usage of Microlog CMVA60 SKF Analyzer.
6. Laser Alignment through Rotalign laser Alignment tool of Pruftechnik AG.
7. Dynamic Balancing of Process Fan Impellers with SKF Microlog CMVA60 Analyzer.
8. Co-ordinate with M/s. FLsmidth Hot Kiln Alignment professionals, USA, Involved in kiln alignment measurements on Plant # 2 Three Pier Kiln in 2006 and also, with M/s. Phillips Hot Kiln Alignment professionals, Bombay, India. Involved in kiln alignment measurements on Plant # 1 Two Pier Kiln in 2007 and supporting rollers adjustments successfully by me as per recommendations. Co-ordinate with M/s. KHD Hot kiln alignment professionals, Germany, in Plant # 3 IHI kiln laser alignment measurements in 2008.
9. Reviewing project & modification documents prior to issue for scope and presentation, including checking for technical accuracy.
10. Developing and maintaining positive, sustainable client relationships & Coordinating and working with project team members.
Modification Jobs:
1. Execution of modification of cement Mill air separator of M/s. KHD by M/s. LVT air separator.
2. Execution of Kiln outlet end shell replacement (about 4.2M long of M/s. FCB) by M/s. IHI supplied.
From August, 2003 to July 2004: Worked as Project In-charge of New Sponge Iron Plant (extension of existing M/s. Vijaya Steels Plant) in Bangalore, Karnataka. Responsible for Supervision of Civil works, Erection & Commissioning. Reported to General Manager (Works).
From November 1999 to August 2003: Worked in M/s. My Home Cement Industries Ltd. Mellacheru, Andhra Pradesh as Sr. Mechanical Engineer (section head in various sections). Have good experience in Preventive, Breakdown Maintenance & Shutdown Maintenance and also in Condition Monitoring of equipments with SPM vibration analyzer (A30 Model). Plant#1 Capacity: 1800TPD of M/s. WalChandnagar Industries Ltd. and Plant# 2 Capacity: 2500TPD of M/s. Fuller India Ltd. Reported to Dy. General Manager (Operations & Maintenance)
Predictive, Preventive and Breakdown maintenance:
Responsible for planning and coordination of resources, parts, materials & equipment. Experience with maintenance planning, preventive / predictive / Breakdown maintenance programs, etc. Directed the activities of maintenance technicians and subordinates.
Responsible for maintenance of following sections:
* Kiln Section – Girth Gear & Pinion repair & replacement, Maintenance of Grate,Coolers,etc.
* Overhauling & maintenance of spare assemblies – Gear Boxes, Rollers of VRM,etc.
* Smooth operation of plant during the shift concern.
* Operation & Maintenance of EEL electronic packers etc.
Stock Controlling, Inventory Management & Budgeting.
Ensured Procurement of Engineering Items, Their Cost Control / Cost reduction, lead time Reduction, Inventory control, Quality Improvement.

Additional responsibilities:
Project Jobs:
1. Successful execution of project Erection & Commissioning of Vertical Raw Mill (M/s. FLSmidth) size: 32.5 & Other Auxiliary equipments.
2. Execution of project & commissioning of Coal Mill Bag Filter (M/s. Thermax) and accessories.
3. Involved in the project of conversion of Raw Mill (Ball mill) to cement mill and successfully commissioned with throughput of 75 TPH cement.
4. Involved in erection and commissioning of cement mill- II 120 TPH of M/S FLS (UNIDAN MILL), 90 TPH ROTARY PACKERS- 2 Nos. of M/S EEL, NEW DELHI.
5. Involved in reconditioning of cement mill girth gear (twin drive mill) of FULLER KCP LTD.
6. Involved in re-commissioning of FRF silo, Fly ash Silo, RABH (reverse air bag house make of FFBH. & COOLER ESP (ACC make).
From Sept, 1998 to Nov. 1999: Worked in M/s. Phillips Hot Kiln Services, Bombay as Alignment Engineer. During my tenure, have done Hot Kiln Laser Alignment around 15 different size cement kilns. Supervision of replacement of supporting roller, Shimming under Tyre Section, Supporting roller adjustments for alignment correction, girth gear erection, girth gear reversal & alignment.
From March,1990 to Sept, 1998: Worked in Sponge Iron Steel Plant, in Bellary (Karnataka State) in Project execution & Commissioning and also continued in Maintenance Section as section head.
Responsibilities: Erection & Commissioning of Rotary Kiln, Cooler, Raw Material preparation & Feeding Equipments, Utility Equipments.
STRENGTH & ACHIEVEMENTS IN CARRIER:
Letter of Appreciation from Works Manager for the successful involvement in Breakdown Root Cause Analysis & Why-Why Analysis. (In QCC, KSA)
Letter of Appreciation from General Manager for outstanding performance during the year 2006.(In QCC, KSA)
Study & implement Standardization of spares to minimize inventory levels (In India).
Many small modifications and Kaizens towards Power Savings and also to reduce Maintenance Cost. (In QCC, KSA and also In India).
Replacement of grease lubrication bearing housing by Oil lubrication housing of Vertical Raw Mill circulation fan and successful in reducing bearing temperatures. It has been also appreciated by supplier and working smooth.
Study & Replacement of Geared Couplings in critical equipments by suitable Pin-Rubber bush couplings/tyre couplings for easy maintenance/inspection and to reduce maintenance cost. It was successfully working. Appreciated by Department Head.
Having strong technical caliber, good communication skills & very much interested to take up challenging jobs and achieving them to the satisfaction of management.
Having good experience of planning and execution of Projects, major modifications, highly skilled and precision Mechanical Jobs.
Reduction in down time and maintenance cost by adopting modern methods of maintenance Planning, break-down analysis etc.
Involvement in major modifications leading to higher productivity and energy conservation.
Meeting the Organization goals to the fullest satisfaction of the management by Positive, progressive and problem solving attitude with a good level of team spirit.
Planning and Optimization of Manpower, spares and Inventory.
Maintaining good Co-Ordination and relations with other departments and development of Sub-Ordinates.
Working habit as per ISO certification norms and ability to take initiative and challenges at work.
Result oriented hardworking, ability to build and work in team, warm and friendly person.
Well versed in related industry codes and standards-AP1(610,617,618,682,..), ANSI(B73.1, B73.2, B16.5, B31.1, B31.3)
Major Seminars and Trainings Attended:
1. Training Course on "Chicago Pneumatic Horizontal & Screw air Compressors" Operation & Maintenance & Trouble Shooting. (In 1997)
2. In House Training on Condition monitoring by SKF.( Year 1999)
3. In House Training on bearings failure analysis by SKF. ( Year 1999)
4. Basic principles of rolling contact bearings & Bearings life calculation. (By SKF, In May, 2000)
5. Bohler Thyssen Welding "Repair & Maintenance, Hard facing" (In August, 2001)
6. Four days Condition Monitoring Seminar (By M/s. SPM, Hyderabad, India, in Nov, 2001)
7. Fits and Tolerances. (June, 2002)
8. Kluber Lubrication Basic, Product & Application Training.(In Nov, 2002)
9. SKF Training "Introduction of Predictive Maintenance" (July, 2003)
10. SKF Training on Bearings selection, Mounting & Dismounting, Lubrication, Roller bearing damage, typical Failure & Research and Development. ( June, 2003)
11. SKF Training "Machine Analyst and MICROLOG CMVA 60. (Aug, 2004)
12. Thermal imaging training on FLIR ThermaCAM E-2 camera. (By Power & Industrial Project Division, in August 2004)
13. Pump Operation and Trouble shooting (By ISCOSA, in April 2005)
14. Operation & Maintenance of De-dusting Bag House Filter (By FLSmidth Airtech, in Feb, 2006)
15. Machine Analyst Software, Microlog + LMU Hardware Operations (By SKF Reliability Maintenance Institute)
16. Vibration Analysis Machinery Inspection & Evaluation Level -1 & 2, By SKF Reliability Maintenance Institute. (May 2006)
17. In house 5 days Technical & Practical Training in use of the SPM Instrument A30-3 Analyzer and software Condmaster Nova ( By SPM Instrument AB, Sweden in September, 2007).
18. The In-house workshop on "The Management Development Program" & Strategic Planning by PROGRESS MANAGEMENT CONSULTANTS (Training and Management Optimization), from Dubai, UAE.
19. In-house workshop for 5 days, 2007 on "PREDICTIVE MAINTENANCE" by Professor Mr. Diederik Van Leeuween of M/s. AZtech, Netherlands.
20. In-house technical course for 5 days on Root Cause Bearing Failures Analysis by "ISCOSA" Industries & Maintenance Ltd, A Siemens Company, from 29.12.2007 to 02.01.2008.

PERSONAL PROFILE:
Date of Birth: 04/05/1968
Educational Qualification:
Academic: S.S.C
Technical: Bachelor of degree in mechanical engg.
Languages Known: Telugu, Kannada, Hindi & English
: Arabic can speak & understand fairly
Health: Excellent, can work strenuously.
Height/Weight: 5' 8"/82 Kgs.
Marital Status: Married, one son.
Passport Number: A7463432, Validity up to 2009.
Computer Knowledge: MS office, AutoCAD, Internet
Salary Expected: Negotiable

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