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Resume #79711

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PERSONAL PARTICULARS

Date of Birth: 29/05/1966,
Age: 42 Years
Nationality: INDIAN
RELIGION: CHRISTIAN
Marital Status: MARRIED
No of Children: 2 (Girls 13 yrs & 10 Yrs)

Gender: MALE
Height: 163 cm
Weight: 72 Kg
Emigration: NOT Required
Clearance

LANGUAGES KNOWN

English Read, Write & Speak
Tamil Read, Write & Speak
Malayalam Read, Write & Speak

QUALIFICATION DETAILS
Maximum Qualification: B.Tech (Instrumentation)
Qualification Institution Specialization Year of Passing Class % of Marks
B.Tech Madras Institute of Technology, Chennai. Instrumentation 1989 I Class 71.5
B.Sc St.Judes College, Thoothoor Maths 1986 I Class 82.7
for Maths
HSC St.Francis Higher Secondary School, Vavarai Maths & Science 1983 I Class 72.9
SSLC St.Aloysius High School, Marthandanthurai General 1981 I Class 78.5

PRESENT EMPLOYMENT DETAILS

Employee: M/s Hindustan Zinc Ltd, Rajasthan

Position: Associate General Manager (Projects)

Salary: 36 lakhs per annum + Perks

EXPECTED SALARY: NEGOTIABLE

Notice Period: One Month

WORKING EXPERIENCE
Total years of Experience: 19 Years Managerial Position: 11 Years

Industry Position Period
M/s Hindustan Zinc Ltd, Udaipur AGM (Projects) From Feb'06
M/s KCM, ZAMBIA Head (Electrical & Instrumentation ) 1.3 Years
M/s Sterlite Industries India LTD, Tuticorin Business Head (CPP) &
Associate General Manager (E & I) 2.7Years
-do- Manager (Instrumentation) 3 Years
-do- Dy. Manager (Instrumentation) 3.2 Years
M/s Tuticorin Alkali Chemicals & Fertilizer LTD, Tuticorin Sr.Maintenance Engineer (Instrumentation) 0.7 Years
-do- Maintenance Engineer (Instrumentation) 4.2 Years
-do- Trainee Engineer (Instrumentation) 1.5 Years

PRESENT JOB PROFILE

At Present I am working as the Associate General Manager (Projects). At this level I am responsible for the following activities in the respective departments.

1) Associate General Manager (Projects)
a) Leading the 100000 TPA Lead Smelter Expansion Project.
b) Project concept finalization.
c) Tender documents reviewing.
d) Technical evaluation.
e) Site identification f) Project order finalization.
g) Progress review.
h) Inspection.
i) Installation & Erection.
j) Commissioning.
k) Budget /Cost Control.

2) Other Previous Responsibilities a) Worked as Head of Instrumentation & Electrical departments.
b) Worked as the Project Manager (Zinc Smelter)
c) Worked as Business Head of Wind Power Plant.
d) Worked as Business Head of DG based Captive power plant.
e) Preventive, Predictive & Annual Maintenance Planning & execution.
f) Cost Control g) Improvement Planning & Execution.
h) Project Planning & Execution.
i) Negotiation & order finalization.
j) Implementation of Quality Systems like ISO9001,ISO14001,OSHAS18001 & IQRS
k) Automation of various operation of the Plant.
l) Engineers & Technicians Leave Control.
m) Shift Scheduling & Control.
n) Inventory Control.
SPECIAL SKILLS

1. Instrumentation Maintenance
2. DCS Engineering
3. PLC Engineering
4. Automation
5. Project handling & Execution
6. Design of Instruments, P&ID Preparation
7. Project Engineering.
8. Maintenance of System
9. People Development
10. Managerial skills
11. Time Management
12. Problem solving
13. Business Leadership
14. SPC, FMEA, Fishbone tools usage.
TQM, ISO methodology adaptation

STRENGTH WEAKNESS

1) Confident
3) Organized
4) Systematic
5) Self Motivated
6) Punctual
7) Loyal
8) Hard Working9)
1) Less talkative

SPECIAL PROJECTS & ACHIEVEMENTS

During my carrier I have done a lot of Projects for the various Companies. Here I have enlightened a few of them for your reference.

Sl.no Description
1. Setting up 125 MW Wind Power project & Operational control of the same for M/s Hindustan Zinc Ltd.
2. Technical ordering, Progress review, erection & commissioning of equipments for the 210000 TPA Zinc Smelter Project of M/s Hindustan Zinc Ltd.
3. Handling the Business of 48 MW DG based Captive Power Plant including P&L control for M/s Sterlite Industries. This includes the project handling of 22.5 MW CPP.
4. Inspection, Erection, Commissioning and Maintenance of YOKOGAWA make MICRO-XL DCS for COPPER SMELTER, SULPHURIC ACID PLANT and PHOSPHORIC ACID PLANT of M/s STERLITE INDUSTRIES INDIA LTD.
Project Engineering & Execution of the 1.0 LTPA Copper Smelter complex from Instrumentation side.
5. Erection, Commissioning and Maintenance of Air Products make Air Separation Plant for M/s STERLITE using Bailey INFI 90 DCS.
6. Integration of Micro XL system with CS3000 & Erection, commissioning of CS3000 DCS (Yokogawa's latest in the market) for M/s Sterlite.
7. Automation of the following higher capacity Blowers & Compressors which includes preparation of Surge logic testing & commissioning using CS3000 DCS.
1. Converter Blower – 50000 Nm3/Hr @ 1.5 Kg/cm2
2. Converter Blower (Ingersoll Rand make) – 40000 Nm3/Hr @ 1.2 Kg/cm2. Cost saving RS 60 lakhs /annum to M/s Sterlite through Energy Conservation.
Plant Air Compressors (Joy Cooper make) – 30000 Nm3/Hr @ 6 Kg/cm2- 3 nos.

8. Handled Electrical & Instrumentation Project activities of Rs. 400 Billion expansion Project of M/s Sterlite.
9. System Design, Programming and execution of CONVERTER Operation in COPPER SMELTER of M/s STERLITE using ALLEN-BRADLEY 5/25 PLC.
10. Automation of Anode Casting System for M/s Sterlite using Siemens 135U PLC, a unique system in the World.
11. Erection, Commissioning and Maintenance of all varieties of Analysers described in ANNEXURE I for M/s TAC and M/s STERLITE.
12. Erection, Commissioning and Maintenance of various PLC's of Allenbradley, Siemens and other reputed suppliers for different applications as described in ANNEXURE-I for M/s STERLITE INDUSTRIES INDIA LTD.

SPECIAL TRAINING ATTENDED
1. INFI 90 DCS Training at Bailey Training Center, Singapore.
2. Handling difficult People - Management Course at ASCI Hyderabad, India.
Instrument & System Experience
DCS:
1. Yokogawa's Micro XL.
2. Yokogawa's CS3000
3. Bailey's INFI90
4. Foxboro IA System
5. Honeywell Experion PKS

SCADA:
1. Wonderware
2. Intellution PLC:
1. Allen Bradley 5/15,5/25 PLC Family
2. Allen Bradley 5/02,5/03 SLC Family
3. Allen Bradley Micro Logix 1200, 1500 with Panel View 550,900 MMI.
4. Siemens S5 100U,115U,135U,155U
5. Siemens S7 300,400
6. Omron Sysmac CQM1 (CPU41)
7. Modicon
8. GE fanuc9.

ELECTRONIC CONTROLLERS:
1. Yokogawa YS170,SLPC
2. Honeywell UDC3000
3. TCS 6372 dual loop Controllers
4. Foxboro Single Loop Controllers

FIELD INSTRUMENTS:
1. All types of field instruments & Control valves.

ANALYSERS:
1. SO2 Analyzer
2. O2 Analyzer
3. H2 Analyzer
4. CO2 Analyzer
5. pH & Conductivity
6. Turbidity
7. Vibration monitoring system
8.
OTHER SYSTEMS:
1. CCTV
2. Telephone
3. LAN

Process & System Experience

Different types of Plants where I have experience are
1) Chemical/ Petro Chemical Plant/Fertilizer (Ammonium Chloride, Soda Ash, Sulfuric Acid Plant, Phosphoric Acid Plant).
2) Metallurgical Plant - Copper (ISA Furnace, Converters, Anode Furnace & Casting )
3) Metallurgical Plant - Copper (Reverb, CT, Converters, Anode Furnace & Casting )
4) Metallurgical Plant – Zinc (Roaster, Leaching, Cell House)
5) Metallurgical Plant – Lead (SKS Furnace, Blast Furnace, Cell House)
6) Cryogenic Oxygen Plant.
7) Wind Power Plant Project & Operation.
8) Power Plant (DG based 46 MW, WHR Boiler & Turbine 12 MW)
9) Boiler (Coal, Oil fired & Waste heat recovery Boilers)
10) LPG fuel & gas handling & transmission to plant.
11) Fuel Handling (Diesel, Furnace Oil, Low Sulfur Furnace Oil)
12) Compressors, Blowers & its control system for various applications.
13) Water treatment plant.

Computer Knowledge
Software Known & Used: Operating Systems Used:
1. BASIC
2. FORTRAN
3. FoxBASE
4. TURBOPASCAL
5. MSOffice
6. MSPROJECT 7. AUTOCAD
8. PDF

1. MSDOS
2. Windows

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