Resume - A metallurgy n materials engineer with 3.5 years of experience in the field of M...

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Resume #86355

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Intent

To acquire a place in a reputed organization, where I could get a competitive environment to practice my knowledge and get further opportunities to strengthen my professional career.

Desired Employment / Occupational Field

Metallurgical Operations, R&D, Quality Assurance, Inspection and Testing

Work Experience

Precision Forging Factory (PFF), Dammam, Saudi Arabia Feb. 2006 till date

A sole manufacturer of carbon, stainless and alloy steel forgings in the Gulf, mainly supplying flanges and various piping components to companies like Saudi Aramco, KOC, Shell, Vector International, Grayloc etc. all over the world. Other products include some automobile forgings used in making axles.

The plant comprises of a full fledge forging facility with an in-house die making and heat treatment facilities along with CNC machining lines and fully equipped labs capable to produce upto 10,000 metric tones of forgings per annum. Precision Forgings is certified as per ISO 9001:2000, OHSAS 18000, API 6A, PED 97/23/EC and AD Merkblatt 2000.

Designation

Engineer Metallurgy

Job Profile

* Monitoring the complete documentation related to various processes in the department.
* Providing metallurgical analysis and investigation reports for failures within the plant and to various customers outside.
* Ensuring by monitoring throughout the process, the quality supply of materials as per the customer requirements.
* Analyzing in-process failures and recommending corrective and preventive actions.
* Attending customer complaints related to metallurgy and quality assurance.
* Supporting the Design and Engineering team during new product development by finalizing specifications for metallurgical quality of the material as per the customer requirements.
* Ensuring total metallurgical quality control of incoming raw material and finished product as per preset quality parameters.
* Conducting precise testing, be it mechanical, metallographic or chemical testing to ensure the metallurgical quality of the product.
* Setting up all types of heat treatment cycles applicable in PFF for both products and dies.
* Handling audits and customer inspections for product quality.
* Preparation and modification of raw material and steel forgings purchase specifications.
* Assisting sales and purchase departments for finalizing metallurgical quality of the product and raw material.
* Conducting internal audits, a permanent member of the internal auditing team in PFF since 2006.
* Initiating need based training modules to develop a multi skilled task force for cross utilization within sub processes for optimum efficiency.

Designation

Safety Officer Jan. 2009 till date

I have also been working as a safety officer in PFF since Jan. 2009, besides taking care of my prime responsibilities in the Metallurgy department.

Job Profile

* Ensuring strict adherence to safety guidelines in all the departments by monitoring discipline for accident free and safe work culture.
* Monitoring the documentation related to Health & Safety to be in line with OHSAS requirements.
* Conducting safety inspections and to identify areas of improvement.
* Conducting safety trainings to staff, employees and new joiners.
* Handling safety audits.

Engro Chemicals, Daharki, Sind, Pakistan Summer 2004

A leading chemical fertilizer producer in Pakistan, formerly a part of EXXON group, where I worked with the Inspection Department as an internee for six weeks, responsible for the inspection and testing of all the facilities in the plant, as an internee during my graduation. Some of the projects carried out during my internship were:

„X A report on Acoustic Emission Testing, an NDT technique, to study its feasibility in ECPL Daharki.
„X Capabilities and Limitations of "The Metallurgist 9277".
„X Caustic Embrittlement in Boilers.

Education

2001 - 2005 Bachelors in Metallurgy and Materials Engineering (4 years)
GIK Institute of Engineering Sciences & Technology, Topi, Pakistan
First Division

1999 ¡V 2001 Intermediate HSSC (Pre-Engineering)
F.G. Sir Syed College, The Mall, Rawalpindi, Pakistan
Grade A

1997 ¡V 1999 Matriculation SSC
Fauji Foundation College, New Lalazar, Rawalpindi, Pakistan
Grade A+

Trainings

* A 10 months training at Precision Forgings Factory as a Trainee Engineer in various departments within the company which included working with Metallurgy, QA, NDT and Heat Treatment.
* On conducting Quality, Environmental, Health & Safety Management System Audit based on ISO 19011:2002.
* A training course on Stationary Metal Analysis Spectromer ¡V Spectro Lab.
* A training course on Optical Emission Spectroscopy - Mobile Spectro CCD.
* An awareness workshop on ISO 9001:2000.

* A Level I training course in French language from Alliance Francais, Islamabad.

Technical Research Publication

A project sponsored by Tullow Oil Company Pakistan Ltd. with the title "Selection and Optimization of Inhibitor Concentration for Corrosion Protection of L-80 Grade Pipeline Steel in a CO2 Rich Environment."

This project was published and later on presented at the 9TH International Symposium on Advanced Materials (ISAM) held in Islamabad in September 2005.

Personal Skills and Competencies

* A team player, ability to integrate with and develop an effective workgroup
* Hard working with an ability to perform under pressure
* A quick learner
* Sincere, energetic and aspiring
* Excellent communication skills, both written and verbal
* Self confident with an ability to survive in any environment

Technical Skills and Competencies

* Conducting QMS, IMS audits based on ISO. Served as an internal auditor on a number of occasions.
* Mechanical Testing ¡V Hands on experience with Instron Tensile, Impact and Hardness Testing Machines.
* Spectroscopy ¡V Hands on experience with SpectroLab and Mobile Spectro.
* Non-Destructive Testing ¡V Hands on experience with LPT, MPT, UT and Visual Inspection.
* Metallography ¡V Sample Preparation, Etching, Electrolytic Etching, Macroetching, Optical Microscopy.
* Proficient in working with ERP system, JD Edwards (Manufacturing Module).
* Corrosion Testing ¡V Gamry Framework.

Computer Skills and Competencies

* Proficiency in MS Office.
* Worked with Auto Cad, Pro E Wildfire.
* Worked with Visual Basic, C++, PSpice

Other Skills and Competencies

* Volunteer work in setting up a computer lab at F.G. Girls High School, at a village in Daultala, Pakistan.
* Volunteer work at earthquake affected areas in Balakot, Pakistan in 2005.
* Member of the executive committee in various societies at the university level.
* Member of the organizing committees at various All Pakistan Exhibitions at GIKI, both as a team member and a volunteer.

Hobbies / Interests

* Soccer, Cricket, Squash, Tennis
* Reading
* Internet Surfing

Driving License

International driving license valid till 07th April, 2010

References

To be furnished upon request

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