Resume - Ten years of production experience, maintenance, quality control, and provisory ...

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Resume #3176

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PROFESSIONAL EXPERIENCE

VULCAN MATERIALS, Chicago, Illinois 2002 August To Present
(Lime Plant)

First Shift Production Supervisor (2002 to Present)
Supervised a production crew, Quality Control and shared maintenance supervision.
* Supervised and directly worked with maintenance repair and preventive maintenance activities for the plant. Rebuilt Raymond coal mill, F- K pumps, screen decks, belt conveyors, and related equipment. Also replaced kiln shell, bricked kilns.
* Through determination, presence, and persuasion increased production from 17,000 tons/mo. to over 20,000 tons/mo. by redirecting maintenance to focus on long term improvements.
* Changed Q.C. philosophy from retroactive to proactive. Solving quality problems on the inputs and making decisions based on current data.
* Completed a geologic study of the McCook quarry and found a flux stone reserve worth $1.25 million in savings for the lime plant.

LAFARGE (Formerly Blue Circle Cement), Birmingham, Alabama 2000 to May 2002

Shift Supervisor
Supervised and trained production crew of 30 operators, including 10 direct reports. Ensured efficient, safe operation of two dry-process cement kilns, pre-heater pre-calciner kiln, a pre-heater lime kiln, a quarry producing 5 million tons per year, a raw mill, two finish mills, a hydrator, and a pack house.
* Unified a highly fractured group of union and replacement workers in the aftermath of a strike.
* Improved output 25% by motivating employees to work together, take ownership of their jobs, take responsibility for and not be afraid to report their own mistakes, and to stop sabotaging equipment.
* Learned to recognize, respond to, and prevent potential problems.
* Supervised and responsible for the overall direction, coordination, and evaluation of hourly employees in quality control and testing.
* Supervised and directly worked with maintenance repair and preventive maintenance activities for the plant including all mobile machinery also supervised maintenance improvements.
* Rerouted off-spec products back into the finish mills, cutting costs on storage by 20% and improving quality of the finished product.

VULCAN MATERIALS, Chicago, Illinois 1993 to 2000

Supervisor (1994 to 2000)
Supervised, scheduled, trained, and evaluated workforce of 30, consisting of maintenance workers, material handlers, heavy equipment operators, and kiln technicians in one of more than 500 rock quarries operated worldwide by Vulcan Materials. Established priorities, directed and coordinated workers in quarry operations converting dolomite and limestone to lime.
* Directly contributed to the discovery of 10 million tons of flux stone - this discovery will keep the plant operating for five years.
* Personally implemented cross training to improve employees¡¦ skills, allowing them to bid on better jobs and allowing the company to decrease overtime, callouts, and crew size.
* Brought quality control out of lab and into plant by introducing Dr. Deming's philosophy to workers.
* Designed a screening process that eliminated fines in the finished product of lime and cores aggregate used for road construction. With strong control we were able to eliminate a byproduct without infringing on customer quality.

Laboratory Analyst/Manager (1992 to 1994)
Responsible for quality control and ISO 9000 qualification at McCook lime plant. Managed flux stone exploration, interpreted geological rock layers, and performed geochemical analysis.
* Led quality department in the development and implementation of laboratory standards, production targets and procedures including ISO 9000, and Operational Excellence.
* Analyzed test data and worked with vendors to ensure quality of testing.
* Provided support to sales with investigation and resolving customer complaints.
* Used computer design software (S.P.C.) and spread sheets (Excel) to ensure continuous control over material, facilities, and products.
* Responsible for interviewing, hiring and training employees, addressing complaints and resolving problems.

HANSON ENGINEERING, Springfield, Illinois 1989 - 1991

Field Geologist
Conducted fieldwork for characterization of proposed low level radioactive waste disposal facility for the State of Illinois. Preformed field and laboratory logging for soils and rock core: installed and tested piezomerers, observation wells, sampling wells, field-tested aquifers, and measured water levels. Provided field oversight and laboratory testing for geotechnical design of levees on little Calumet River for the U.S. Army Corps of Engineers.

EDUCATION

Bachelor of Science, Geology Charleston, Illinois
Eastern Illinois University 1989
(Additional Master's level coursework in business statistics)

Graduate School courses in Hydrogeology Carbondale Illinois
Southern Illinois University 1992

MILITARY EXPERENCE

U.S. ARMY INFANTRY 1985 - 1992

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