Resume - A foundry professional with 8 years of experience in foundry, aluminium industry...

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Resume #41952

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OBJECTIVE
To obtain a technical position in foundry industry.

SUMMARY OF SKILLS & EXPERIENCE
Total years of experience – 8 years
Experience in Foundry industry – 5 years
Experience in Aluminium smelter – 3years

Having good working experience in melting (grey iron, ductile iron melting practices)
Moulding (green sand, co2, no bake moulding process), ISO 9001, 14000 and also familiar with all foundry operations.

Working experience in medium frequency induction furnace, high pressure molding machines such as HFM 30, AGM 2040 (German machines) and automatic sand preparation units.

Having good experience in Pot line (CD20 pots), primary aluminium production and all production activities in pot lines.

MAJOR ACHIEVEMENTS
* Melting power consumption reduced 9 units/ton of molten metal.
* Reduced the melting charge material cost by varying the charge material proportions. Annual savings INR 200000/- (Indian rupees).
* Reduced the melting rejection from 1.5% to 0.5%.
* Given many suggestions to reduce the foundry rejection and awarded for cash incentives.

WORKING EXPERIENCE

DUBAI ALUMINIUM COMPANY LTD, Dubai, U.A.E
The company produces 882,000 metric tons per annum of primary Aluminium mainly in the form of foundry alloy, extrusion billets and ingots. And also the company manufactures cast iron for captive consumption.

Utility Operator Nov 2004 to present
Experience in Induction furnace
* Reported to Supervisor duties include operation of the induction furnace (charging, melting and tapping of molten metal for grey cast iron melting).
* Controlling the chemical composition, tapping and pouring temperature of molten metal.

Experience in pot line
* Reported to supervisor duties include operation of the electrolytic cell, responsible for operation of 30 pots.
* Monitoring and controlling the cell voltage.
* Changing the consumed anodes in the pot and tapping of molten aluminium with the use of multipurpose cranes.

TEXMO INDUSTRIES, Coimbatore, India Nov 1999 – Oct 2004
Texmo industry manufactures electric motors and agricultural pumps. It has captive foundry produces grey iron castings (700 metric tons/year) for use in motors and pumps.
Supervisor- Melting Aug 2002 – Oct 2004
* Reported to foundry manager duties include generating the daily melting schedule, ensuring proper preparations are made before pouring.
* Ensuring molds are poured at proper temperatures and using proper techniques.
* Relining and sintering of induction furnace.
* Planning the material requirements, manpower control and maintaining ISO records.

Induction Furnace operator Feb2001 – Aug 2002
* Reported to melting supervisor duties include operation of the induction furnace.
Controlling the chemical composition, pouring temperature of molten metal.
* Maintaining production records

Molding machine operator Nov 1999 – Jan 2001
* Duties include operation of high pressure molding machines such as HFM 30, AGM 2040
* Producing molds, placing of cores, changing the patterns, maintaining the mold height as per the process sheet.

INDSIL INDUSTRIES LTD, Coimbatore, India
An ISO 9001 jobbing foundry manufactures Grey and S.G. Iron castings.

Management Trainee (Melting, Molding) May 1999 – Nov 1999

TRAINING COURSES
Grey, S.G iron melting practices, Process control in melting,
Defects in cast iron castings
All the above said training courses conducted by Indian Institute of Foundry men, Coimbatore

ADDITIONAL INFORMATION
Know to operate Fork Lift, Over head cranes (EOT cranes, multi purpose cranes)

EDUCATIONAL QUALIFICATION
Diploma in Foundry Technology ( D.F.T) at P.S.G Polytechnic, Coimbatore 1996-1999, State board of technical education, India with 88% of marks

AutoCAD in PSG Polytechnic, Coimbatore with 96% in the year 1999

10th Standard (SSLC) at St.Michael's Hr Sec School, Coimbatore, 1995-1996 India with 78% of marks

COMPUTER LITERACY
Windows 95,98,2000, NT, Ms Office, AutoCAD, Internet

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