Resume - 30 years experience in Metallurgical Investigations and Concentrator Operations ...

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Resume #4866

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PROFILE:
Highly accomplished visionary Manager with experience in all metallurgical operations, management, multi channel product distribution, strategic positioning, research and development and strategic planning, with both startup and growth organizations. Results-oriented, decisive leader with proven success in production cost reduction, strategic thinking, safety, quality assurance and problem solving. Proven track record of increasing productivity and profitability. Tendency to thrive in dynamic and fluid environments while remaining pragmatic and focused.

OBJECTIVE:
Ambitious to reach higher managerial positions through strong commitment to work and target orientation by virtue of inherent competency gained through experience. A position in Process Plant Management with my education, knowledge and extensive Metallurgical Engineering experience will accept the increasing challenges and responsibilities associated with its role.

EDUCATION:

PROFESSIONAL EDUCATION:

THE UNIVERSITY OF QUEENSLAND - Australia
(Julius Kruttschnitt Mineral Research Centre)
Master of Engineering Science in the field of Mining Engineering
(Mineral Processing) - February 1994

THE UNIVERSITY OF WALES – United Kingdom
(University College, Cardiff)
Bachelor of Science 2nd Class Honours, Division 1
(Mineral Processing) - June 1988

ZAMBIA INSTITUTE OF TECHNOLOGY, Kitwe, Zambia
(Department of Technical Education and Vocational Training)
Diploma (Mine Metallurgy Technology) - May 1983

ZAMBIA INSTITUTE OF TECHNOLOGY, Kitwe, Zambia
(Department of Technical Education and Vocational Training)
Advanced Certificate (Mine Metallurgy Technician) - June 1980

IN-SERVICE COURSES:
Management and Grievance Procedures, Technical Report Writing, Company Production Policy Procedures, Computer Technics, Staff Relations and Teamwork, Project management Skills and Business Finance for Budget Holders.

SECONDARY SCHOOL:
Kenneth Kaunda Secondary School, Chinsali, Zambia
University of Cambridge School Certificate - 1971
Junior Secondary School Leaving Certificate - 1968

PRIMARY SCHOOL:
Kampumbu Primary School, Isoka, Zambia - 1960 to 1965
Mulekatembo Primary School, Isoka, Zambia - 1966

ADDITIONAL SKILLS:
Excellent communication skills, An accomplished team leader and Proficient Computer Skills (Modelling, Simulation, Spreadsheets, Word processing and Database).

EMPLOYMENT HISTORY:
November 16, 2005 - To date

Position holding: Plant Manager – Malaco Mining Sdn Bhd, Malaysia

Major responsibilities:
Responsible for coordinating all metallurgical and laboratory activities to ensure that Gold, Copper, Molybdenum and Sulphur are recovered in the most cost effective/efficient, timely, safe and environmentally responsible manner by performing the following duties:
* Provision of departmental leadership and direction.
* Promulgating company policy and formulate standard operating procedures to conform to those policies.
* Ensuring departmental compliance with all statutory requirements.
* Directing metallurgical operations.
* Ensuring achievement of planned production rates at budgeted cost.
* Developing and managing departmental quality assurance and continuous improvement programs.
* Provision of conceptual direction for future process developments.
* Supervising the preparation of annual production plan and budget.
* Inspecting, monitoring and reporting the condition of the metallurgical plants and concentrator with respect to all regulatory, and company, occupational health and safety, and environmental, requirements.
* Supervision of maintenance of production records.
* Preparation of departmental statutory and company reports.
* Analysing the departmental performance to identify improvements in efficiency, productivity and cost effectiveness.
* Implementing planned improvements in metallurgy processes including capital projects.
* Managing of site high voltage supply and distribution network.
* Achievement of planned production at budgeted cost.
* Approving of all Metallurgy Department conceptual and detailed process controls, fabrication, and construction designs.
* Reporting Departmental non-conformances to statutory authorities.
* Planning, developing and managing the metallurgical operations and doing tests and modifications so as to achieve optimum metallurgical recovery.
- Plan, test and manage the optimum recovery of Gold and Molybdenum from the Mine processing operations. To run and manage the operations of flotation and CIL/CIP plants.
- Plan and manage the leaching operation of supergene oxide ore to recover cement copper.
- Manage all maintenance activities of the plant to achieve maximum availability and utility at high productivity.
- Plan and manage all quality assurance and safety issues to obtain high quality product in a highly safe environment.
- Accomplished leading the detailed process design work for the various Malaco Mining Process units (Ore Preparation, Froth Treatment, Extraction, Carbon in Leach (CIL, Electrowinning) that have been constructed. Executed the assigned engineering work during the project's front end development (FED) phase, and then the implementation phase of the Project (detailed engineering, procurement & construction) as well as commissioning & start-up. The Project engaged Contractors to execute the work and the Plant Manager ensured that the Contractor's process engineering work is consistent with the Project Specification and Standards and with good engineering practice.
Specific Accountabilities:-
Ensured, by monitoring, auditing and guiding the Contractors:
* The Contractor completes the process engineering design and specifications during the Project's development phase, consistent with the Basis of Design, Engineering Standards & project objectives
* The Contractor completes the detailed engineering design rigorously & the relevant peer reviews and Operations reviews are conducted
* Verify Contractor's progress is consistent with the Project schedule and act proactively to resolve process engineering design issues
* Verify the quality of the Contractor design documents by selective checking of engineering calculations, drawings, specifications, requisitions and related documents, and leading process systems engineering and technical meetings and reviews
* Support the preparation of a watertight engineering design during the Front End Development phase of the Project
* The Contractor executes the detailed process design work of the Project on time, within budget, and with no significant change, quality, or rework problems later.
As a collaborative member of the Malaco Mining Project Engineering team (Civil, Mechanical, Electrical, and Instrumentation); established good working relationships with Operations and Malaco Mining engineering representatives.

August 14, 2004 - 28 October 2005

Position held: Concentrator Production Superintendent – Mopani Copper Mines
Mufulira Mine Site

Major responsibilities:
Responsible for ensuring that the plant process operates effectively in order to produce the quality and quantity of metals planned, cost effectively by coordinating labour, equipment and services as required.

To plan, monitor, control and co-ordinate all aspects of the Concentrator Department operations, Maintenance and Technical functions to ensure that all planned Mine Ore arisimgs are treated at maximum recovery, minimum cost and safely.

Initiate and develop forward capital project plans to ensure the continued capacity of the plant to meet forecast ore arisings.
Evaluate and develop Concentrator Department procedures in order to provide clear guidance for subordinates in performing their tasks.
Direct, plan and control the Operating, Capital and Manpower Budgets for the Concentrator Department to support the annual Concentrating activities and ensure alignment with plan and allocation.
Prepare and review Concentrator technical reports in order to ensure the accuracy of data and timely submission to top management of the Company.
Direct, control and evaluate Concentrator Department Metallurgical Services, Engineering, Special Projects and QA/QC activities to ensure adequate support is provided to all sections and Departments within the Company.
Direct, review and control plan and unplanned Concentrator Department Capital Projects including cost control and reporting in order to ensure the projects are running properly, in line with plan and ensure proper allocation of cost.
Identify and recommend improvements in order to enhance throughput and reduce costs.
Direct, review and control Master list of materials in order to ensure preparation, maintenance and updating process of master list are running well and in line with the plan of the Concentrator Department.
Liaise with Underground and Smelter Management and the Strategic Planning group in Mopani Copper Mines in order to ensure the short, medium and long-term objectives of company are achieved.
Liaise, establish good relation and communicate with all related group in Concentratior Department in order to improve the operation and achieve production targets.
Direct, review and control daily, biweekly, monthly, quarterly and annual reports on production for internal and external use.
Direct, evaluate and conduct on job training for subordinates in order to enhance their knowledge and skill in performing their tasks.
Direct, control and modify where necessary, environmental and safety standard operating procedures in order to ensure the procedures are being followed during all related.
Plan and coordinate succession plans for subordinates and implement necessary transfers and changes to accomplish plan.

April 2004 - August 13, 2004

Positions held: Assistant Concentrator Superintendent – Mopani Copper Mines
Mufulira Mine Site

Major responsibilities:

Compiled the daily production report. Identifies and investigates anomalies from the report and initiated corretive action. Submits report and corrective actions to the concentrator Superintendent.

Assessed plant throughput and efficiency performance against targets and initiates plans for improvements where possible. These plans could lead to reduced operating costs or increase throughput at constant cost.

Re-schedule plant production activities as necessary against targets and initaiates plans for improvement where possible. These plans could lead to reduced operating costs or increase throughput at constant cost.

Analyse production delays from daily reports and identifies priority maintenance repair areas and recommends corrective action to The Concentrator Production Superintendent and Engineering Maintenance staff.

Carries out statutory inspection of the plant, tailings dumps/slimes dams as required and inititates corrective action where necessary.

Implements the SHEQ programme by carrying out inspections of the plant areas and initiates corrective action as necessary. Ensures that subordinates adhere to the Safety, Health, Environment and quality programmes.

Proposes major plant modifications to the Concentrator Production Superintendent and implements minor modifications for improved metallurgical operations.

Assesses subordinates performance and recommends appropriate training/coaching to improve performance where necessary.

Identifies areas requiring technical research and development and informs the Concentrator Production Superintendent accordingly.

Prioritises the plant maintenance section activities to support identified plant maintenance requirements.

Initiates operational/safety procedures as necessary to ensure process integrity, productivity and safety. Ensures application of such procedures to subordinates.

Controls production plant costs against budget.

Prepares production plant budget proposals for approval by the Concentrator Production Superintendent.

April 2000 - March 2004
Konkola Copper Mines plc
Nampundwe Mine, Concentrator Dept.

Positions held: Head of Concentrator

Major responsibilities:

In-charge of Concentrator and Laboratory Operations.

Plan, Direct and control plant operations in order to achieve or exceed production targets within budget limits and in compliance with domestic and mining safety and environmental regulations.

Direct and control Laboratory Operations in order to achieve required targets and budget limits and in compliance with domestic and mining safety and environmental regulations.

Set Engineering priorities by monitoring systematically maintenance procedures to provide an effective use of maintenance labour, equipment and material in order to minimise production constraints.

Control operating costs through judicial use of available resources.

Control surbordinate employee discipline to ensure high productivity and good industrial relations.

March 1995 - 31 March 2000:
Zambia Consolidated Copper Mines
Nampundwe Mine, Concentrator Dept.

Positions held: Plant Metallurgist

Major responsibilities:
Carrying out research projects aimed at improving operational efficiency, productivity and quality control with ultimate result of enhancing plant performance.

Provision of production statistical reports/data for management decision-making.

Direction of the activities of the Analitical Services.

February 1993 - February 1995:
Zambia Consolidated Copper Mines
Technical Services, Metallurgical Investigations Dept

Positions held: Research Metallurgist
Acting Senior Research Metallurgist

Major responsibilities:

- as a Research Metallurgist:
Performing Laboratory and Plant Research programs for the improvement of operations in mineral processing production plants encompassing:-
* Crushing and Grinding Circuits;
* Flotation Circuits;
* Leaching and Solvent extraction Circuits.
Provide technical assistance to operating plants in form of memoranda and reports.

Orientating and training new staff which includes the following:-
* Facilitator for new staff providing leadership and direction, evaluating, reviewing and reporting on work performances and company policies;
* Providing assistance and instruction.

Working both autonomously and within a multi disciplinary team.

Line management of Technical staff and Laboratory/Plant resources attached to the unit including work allocation and assessment, equipment appropriation and use and the development of strategies for deployment of both people and equipment to meet the changing needs of the unit.

- as Acting Senior Research Metallurgist:
Formulate research programs and proposals that meet the needs of the production and operating plants.

Liaise with the operating plants personnel and implement the research results obtained.

Establish research program schedule and capital estimates.

Supervise and manage research programs and metallurgists.

July 1988 - Nov.1989 and May 1984 - October 1985:
Zambia Consolidated Copper Mines
Technical Services, Mineralogy Department

Positions held: - Project Mineralogist
Acting Senior Project Mineralogist

Major responsibilities:

- as a Project Mineralogist:
Performing Mineralogical examinations of routine and trouble shooting samples from Operating Plants and Research Laboratories for improvement of operations in mineral processing production plants.

Examination and identification of minerals in Geological samples for exploration and mine developments.

Liaise and present reports to the operating plants and research laboratory personnel.

Supervise and train Laboratory and Technical staff for the unit.

- as Acting Senior Project Mineralogist:
Formulate procedures and methods for mineralogical examinations.

Liaise with the operating plants personnel and advice on the samples to submit in order to monitor and optimise the operations of the plant.

Establish mineralogical examination program schedules and capital estimates.

Supervise and manage mineralogical examination programs and mineralogists.

July 1983 - May 1984:
Zambia Consolidated Copper Mines
Nchanga Division, Concentrator and Tailings Leach Plants

Position held: Process Metallurgist

Major responsibilities:
Facilitation of plant optimisation and efficiency by:-
* Carrying out plant research and development;
* Carrying out and monitoring plant designs and modifications;
* Plant troubleshooting investigations and control.

Liaising with the production personnel on matters of plant modifications, control strategies and reagent dosages.
Organising and reporting of monthly production data and reagent consumptions.

April 1972 - May 1978 and June 1980 - April 1982:
Zambia Consolidated Copper Mines
Technical Services, Metallurgical Investigations Department

Positions held: Metallurgical Technician

Major responsibilities:
Assist Metallurgists and Senior Metallurgists in their Laboratory and Plant Research programs.

Assemble and operate test work equipments.

Supervise Laboratory Technicians collecting samples from operating plants and prepare reagents.

VACATIONAL WORKS:
Plant operator at Nkana Smelter, Nchanga base metal concentrator and Nchanga Solvent Extraction plants.

Research Assistant, Dept. of Minerals Processing, University of Wales, Cardiff, United Kingdom.

Tutor, Laboratory demonstrator and Supervisor for 3rd year Mineral processing class, Dept. of Mining, University of Queensland, Australia.

PROFESSIONAL BODIES:
Member - Engineering Institution of Zambia - Membership No. 002122 – Joined 1996
Registered Engineer – Engineers' Registration Board of Zambia M/No. 001535 – Joined 2005
Fellow - South African Institute of Mining & Metallurgy Membership No. 702944 – Joined 2005

INTERESTS/HOBBIES:
Playing Squash, Tennis and Soccer
Reading Technical Reports and periodicals
Reading newspapers for current events
Worshipping God

REFEREES: available upon request

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