Resume - A Mechanical Engineering graduate from NIT/KREC SURATKAL INDIA with over 19 year...

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Resume #20873

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JOB OBJECTIVE
Seeking senior management positions heading Unit/ SBU with a reputed organisation.

PROFESSIONAL SUMMARY
- A Mechanical Engineering graduate with over 19 years of experience.
- Have handled cross function operations in the field of production, maintenance, material planning, sourcing, logistics etc
- Currently employed with Hindustan Zinc Ltd as SBU Head.
- Proven track record of implementing cost saving measures to achieve substantial reduction in costs as well as improve processes to reduce mandays and turnaround time.
- Experience of working on Six Sigma Project.
- Distinction of being selected as a Consultant for visiting AGRC at Armenia and improving their processes as well as for problem solving.
- Comfortable working in a SAP environment and currently a Power user of SAP.

ORGANISATIONAL EXPERIENCE
Since 1986 with Hindustan Zinc Ltd as Senior Manager, Rampura Agucha Mine Bhilwara.

CAREER PATH
Joined as Graduate Engineer Trainee 1986
Promoted as Engineer 1987
Promoted as Senior Engineer 1991
Promoted as Deputy Manager 1994
Promoted as Manager 1997
Promoted as Senior Manager 2003

KEY AREAS HANDLED ACROSS TENURES
Maintenance/Operations
- Proactively identify areas of obstruction/breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
- Execute cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
- Impart continuous on job training to the subordinates to enhance their operational efficiencies.

Materials Management
- Accountable for meeting customer orders by designing, implementing and monitoring effective procurement schedules along with finalising the specifications and establishing the quality & quantity limits for effective inventory control.
- Streamline the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets.

Quality Control/Assurance
- Identify areas of quality failures and take steps to rectify the system.
- Initiate quality improvement programmes.

Man Management
- Evolve safe working habits and practices to get better efficiency and less man day's lost. Instrumental in reduction of man-days lost by 18%.
- Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments.

Accomplishments
- Implemented various systems and took various initiatives which resulted in major cost saving. Few examples include:
- Modified and redesigned drill rotary head for replacement (import substitution) saving of approx Rs. 18 lacs per rotary head.
- Installation of filtration system in hydraulic closed loop circuit for increasing the pump and vane motor life to double, saving Rs. 14 lacs p.a.
- Instrumental in reducing the maintenance expenses by import substitution, alternative vendor development and reprioritising the items along with reclamation of used parts by 22% i.e Rs.220 lacs
- Commissioning of mine second stage deepening system in 47 days against the budgeted target of 56 days thus saving 9 days of production.
- Instrumental in improvement of dumper availability from 47% to 64%.
- Worked on Green Belt Six Sigma Project.
- Handpicked for visiting the Armenia open cast mine for problem solving and reduction in failures of dumpers and excavators.

Education
1985 BE (Mechanical) from NIT/REC Karnataka,India
1990 DIM from IGNOU

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