Resume - A self motivated metallurgist who is presently working with Ispat Metallics Indi...

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Resume #33111

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PRIMARY SKILLS
Blast Furnace Operations
- Proper operation of the furnace & its auxiliary including the Stock House, SGP, PCM, Cast House, Hot Blast Stoves and centralized control Room, as a part of shift management.
- Process control activity which includes setting the base feed & the operating parameters for the plant to achieve the set target for the daily/monthly production.
- Fixing the schedule of layer discharge on the main conveyor.
- Changes in the burden distribution whenever required using Level 2 models.
- Process optimization & reduction of coke rate.
- Generation of reports in various formats as desired by the management.

EDUCATION
- PGDBA(Operations Management) Symbiosis, Pune in 2004
- First class diploma in Metallurgy Engineering from BTE Bangalore in 1995

TOTAL EXPERIENCE
9 Years

CAREER PROFILE
1.Company
Ispat Metallics India ltd.
Period
From September '98 to Till date
Current Designation
Sr.Engineer.

Work Experience
* Projects (Blast furnace re-erection of 2158 m3 working volume)
- Monitoring of furnace refractory lining, which includes laying of ring layers of hearth carbon blocks, staves lining and erection, cooling member's erection and bustle main lining.
- Monitoring of stove refractory lining of external combustion type with ceramic burners & flue tunnel and Chimneystack.
- Monitoring of Pig Casting Machine refractory lining jobs of launder and platforms.
- Planing, Chasing of work progress & documentation.
- Co-ordination between different erection agencies such as D'co & L&T.
- Inspection and certification of various Stock House equipment.

* Pre-Commissioning jobs actively participated
- Trial runs of all Stock House equipment in different modes.
- Trial runs of Hot Blast Stoves in different modes
- Trial runs of Charging system in different modes
- Trial runs of Pig Casting Machine.

* Commissioning Jobs actively participated
- Hot Blast Stoves(With Silica Dome) Initial heating with HSD & Propane
- Binfilling and blowing in burden charging
- Preparation of Pig Casting Machine for initial Hot metal pouring.
- Safe removal of initial hot metal.

* Shift Responsibilities
- Safe removal of hot metal & cast house practice as cast house incharge.
- Filling of Day bins in stock house co-ordination with RMHS and Furnace.
- Monitoring of stock house equipment and on screen raw material quality.
- Hot Blast Stoves (of external combustion chamber type) monitoring to give the required Hot Blast Temperature.
- Paul Wurth BLT charging System monitoring.
- Charging Burden Monitoring.
- Handling Of Hot Metal at Pig Casting Machine.
- Overall responsibility in the centralized control room including planning & co-ordination.
- Solving of problems by Quality Circles & Kaizen, 6 sigma and other TPM Tools.
- Monitoring and optimization of injectants such as O2 enrichment steam injection, Coal injection.

* Computer Awareness
- Trained at Aptech computer education for proficiency in MS Windows & MSOffice and well familiar with all application of MSOffice

2.Company
Usha Ispat LTD, Redi.

Period
From December¡¦95 to September¡¦98
Shift Responsibilities
- Safe removal of hot metal & cast house practice as cast house incharge.
- Monitoring of stock house equipment and on screen raw material quality.
- Hot Blast Stoves operations to give the required Hot Blast Temperature.
- Raw Material charging System both in Auto and manual modes as per the situation demand's.
- Charging Burden Monitoring.
- Handling Of Hot Metal at Pig Casting Machine.
- Gas Cleaning Plant & Effluent treatment plant.
- Control Room Operations maintaining furnace parameters.
- On-Cast slag granulation.

EXPERIENCE HIGHLIGHTS.
- Part of Blowing In team of Phase-I of IMIL.
- Part of Blowing In team of Phase III, II & I of Usha Ispat ltd.
- Actively participated in Blowing Out, Salamander tapping & capital repair work of Phase III & II of Usha Ispat ltd.
- Actively involved in Chilled hearth Revival in both IMIL & UIL.
- Active involvement in revival of other furnace & auxiliary equipment irregularities.
- Part of blowing down and blow in team at IMIL for category III capital repair.
- Increased Blast Furnace productivity with 6sigma DMAIC tool
- Decreased coke rate with 6sigma DMAIC tool
- Optimized product quality with 6sigma DMAIC tool

LANGUAGES KNOWN
English, Hindi, Telugu, Kannada & Marathi

EXTRA CURRICULAR ACTIVITIES
- Good in all sorts of physical and mental games.
- NCC B certificate holder.
- Captained foot ball team in high school.

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