Resume - Mechanical Engineer(Diploma) Around 20 yrs experience of Erection, commissioning...

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Around 20 yrs experience of Erection, commissioning & Maintenance work at 4 different modern continuous process Cement Plants up to 10,000 TPD and LOESCHE Germany India office.

1.UNION CEMENT COMPANY, (U.A.E), 10,000 TPD LOESCHE, (INDIA)
2.LAFARGE CEMENT, (INDIA)
3.TATA STEEL CEMENT, (INDIA)
4.ORISSA CEMENT, (INDIA)

Strong engineering base.
Comprehensive knowledge of static and rotating equipments like gear boxes, roots blowers, fans and pumps, vertical mills, like Loesche mills.(Raw Mill. Coal Mill, Cement/Slag Mills,IKN Coolers, Belt bucket elevators,KILN,Loading systems, etc.
= Capable to deal with complex hydraulic system of vertical raw mill, Kiln & IKN coolers.
= Comprehensive knowledge of rotary kiln up to 10,000 TPD.also IKN Cooler 10,000TPD.
= Focuses on overall systems.
= Develops and applies engineering practices.
= Applies leadership and management skills.
= Capable to solve diverse problems.
 Capable to deal projects, as I have supervised the erection of two cement plants completely including 10,000 TPD plant at UAE.

Maintenance Principle

= Maintain Zero Accident.
= Maintain high equipment reliability by proper Preventive & Predictive Maintenance.
= Working standard as per ISO 9002 & ISO 14001 OHSAS.
= Quick Trouble-shooting & Breakdown analysis.
= Maintain history, Reports and Documentation.
= Monitor & control the maintenance budget,
PROFESSIONAL EXPERIENCE since July 2006 till now

COMPANY: UNION CEMENT COMPANY (PSC), RAS AL KHAIMAH,
10.000 TPD

PLANT; SUPPLIED BY CBMEC (SINOMA), CHINA.

POSITION: Mill In charge (Position is second to Head of section)

JOB PROFILE: In charge of maintenance of
* 2 no LOESCHE Raw Mills- LM-60.4
* 2 no LOESCHE Clinker Mills- LM-56.3+3.
* 1 no LOESCHE Coal Mill LM 26.30D
* 6 no stacker & reclaimers up to 1800TPH Capacity.
* Cement Bulk loading 600TPH.

Additional also look after KILN & IKN Cooler （10,000 TPD）in absence of
Section In charge or head of section.
Sept-2005 to July-2006

COMPANY: LOESCHE INDIA, Head office LOESCHE Germany

POSITION: Deputy Manager (Erection, Commissioning & maintenance)

JOB PROFILE:
* Erection, Commissioning & maintenance OF
LOESCHE Raw Mills, Coal Mills, Clinker & Slag Mills.

* Trained at LOESCHE Germany (Düsseldorf) for Vertical raw mills.

Visited many cement plants In India like

* Rajashree Cement Plant, Malkhed for roller bearing failure problem
Detection.
* Madras Cement, Alaythur for replacement of gear box pinion
Replacement.
to attend problems of Loesche Mills.

* Erection of 2 Raw Mills & 2 Cement Mills done at
UNION CEMENT COMPANY (PSC), RAS AL KHAIMAH, 10000 TPD
Plant SUPPLIED BY CBMEC (SINOMA), CHINA.

Nov 1999– Sept 2005:

COMPANY: LAFARGE CEMENT, (INDIA) (ISO 9002, ISO 14001&
OHSAS certified), 4400 tpd.

POSITION: Asst Manager (Mechanical Maintenance),

JOB PROFILE:
Area In charge of
* Lime stone Impact Crusher 1000 tph, KHD Make.
* Grinding section Fuller Loesche Mill LM 50.46, 320TPH,
* Lime stone stacking/Reclaiming & Corrective material handling system.
* Coal grinding Loesche Mill LM 26.30 & Coal crushing, Circular blending System
* Compressors, Blowers, Work shop & Water supply.
* KILN by Fuller 4,400 TPD.
* Also worked in Cement Mill & roller press.

Responsibility
* Responsible for Preventive & Predictive Maintenance of the section to achieve equipment reliability within budgeted business plan.
* Responsible to achieve Zero Accident in the section.
* Trouble-shooting & Breakdown analysis to prevent repeat failures and Quick fault diagnosis. Maintain history, Reports and Documentation.
* Responsible for monitor & control the maintenance budget of sections within limits.
* Initiate and follow up For Procurement of spare parts, inspection/rejection.
* Responsible for improvement projects implementation.
* Responsible implementation of ISO 9002 & ISO 14001 OHSAS.
* Responsible for training & upgrade skills of workmen for better performance & Safe working.
* Responsible for Preventive Maintenance Planning, Major shut down planning & execution of plant equipments.

April 1992 to Oct. 1999:

COMPANY: TATA STEEL CEMENT (INDIA)

POSITION: Officer (Mechanical)

JOB PROFILE: Taken part in Erection & Commissioning of the Plant.

After that Maintenance of
1. Impact Crusher 750 tph, KHD, Toothed Crusher-150 TPH, KHD.
2. Lime stone Stacker, Reclaimer, And Coal Circular Blending System.
3. Vertical Roller Mills (FULLER LOESCHE MILLS, LM26.30D& LM 50.46)
4. Also worked in Cement Mill & roller press

May 1988 to April 1992,

COMPANY: ORISSA CEMENT LTD, (INDIA) 3000 TPD

POSITION: FOREMAN (Mechanical)

JOB PROFILE:
* Worked as shift in charge. & then section in charge of Loesche Mill LM 31.30
* Also worked in KILN, KHD, 1800 TPD,
* Coal Mill (Ball Mill) 40 TPH.

August 1986 to May 1988:

COMPANY: SHIVALIK ENGG CORP. (Cement Plant Contractors)

POSITION: Supervisor

JOB PROFILE: Supervising of Contract Jobs at Orissa Cement Plant modernization.

COMPUTER KNOWLEDGE
* Maximo Plant Maintenance system. (Biggeners)
* M.S.Office Applications.
* MS Project
* AUTO CAD-2000, From-CAD_CAM Consultant, Calcutta.

TRAININGS
1. Industrial Hydraulics, From IIPM. Kanshbahal, INDIA.
2. Vibration Engineering.
3. Kiln alignment.
4. IKN Cooler.
5. Aumund Belt bucket Elevators.
6. Pillard combustion system.
7. Flender, Maag & Rank gear boxes at Germany (Düsseldorf).
8. Vertical roller mills at Germany (Düsseldorf).
9. Atlas Copco Compressor &blowers.
and much more

ACHIEVEMENTS:

* Participated fully for erection & commission of Union Cement (U.A.E)10,000TPD Plant & Tata steel cement plant(INDIA)

* Achieved the Equipment reliability up to 99 %.

* Achieved Zero loss time Accident for the sections for 3 years.

* Done number of modifications & improvements to
1. Reduce in power consumption.
2. Reduce repeated maintenance as well as maintenance cost.
3. Reduce Spillage, dust emission.
4. Improve safety &house keeping.
* Awarded prize in 2 no major quality improvement projects by TATA STEEL managing director level.

PROFESSIONAL QUALIFICATION

1st Class Diploma in Mechanical Engineering.
From- Institute of Engineering & Technology, Allahabad.

PERSONAL INFORMATION
Date of Birth/& Age: 10th july1963, 44 Years
Marital Status & Family: Married. (2 children).
Marital status: Married
Nationality & Religion: Indian & Hindu
Language Known: English, Hindi, Oriya.
Personal Strength: Innovative, initiative, self motivated
1st Oct-2007 Raghu Patnaik.

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