Resume - PROCESS AUDITS/TROUBLESHOOTING,PROCESS OPTIMIZATION ,PROCESS PROJECTS,• Exp. in ...

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Resume #67896

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OBJECTIVE

To find a challenging position in a rapidly growing company, to utilize my technical knowledge and work experience to make the company rich in quality, production and to attain exceptional results

EXPERIENCE DETAILS

Present
Employer Sohar Aluminium Company
Oman's first AP-35 Aluminum smelter with 3.5 million tonnes/annum production capacity

Designation Process Analyst (Rduction-Potline) Work Experience: From 7th July

Previous
Employer Bharat Aluminum Company (BALCO)—Sterlite Group of Industries, VEDANTA Group. India's first 320 kA Pre-baked Aluminum smelter with 2.45Lakh tonnes/annum production capacity

Designation Associate Manager Work Experience: Total 3 years as Process Engineer and Shift Supervisor.

PRESENT JOB RESPONSIBILITY AT SA

A. PROCESS AUDITS/TROUBLESHOOTING
Co-ordinates and controls the process in the Reduction Plant, by:
* Monitoring the process/production parameters using statistical process methods and standard procedures.
* Investigating deviations and initiating corrective action.
* Communicating with Production Shift Supervisor and providing expertise regarding monitored process/production parameters, deviations and recommended corrective actions.
* Investigating technical problems and recommending solutions.
* Conducting and initiating non-routine and specialized technical analysis, evaluating results and providing reports thereon.
In order to ensure the various processes in the Carbon, Cast house, Reduction Services and Reduction Plants is controlled and optimized and deviations corrected.

B. PROCESS OPTIMIZATION
Maintains and optimizes processes equipments, by:
* Monitoring and ensuring production/process quality in the plant is maintained.
* Recommending modifications with respect to quality, safety, training procedures and standards.
* Developing new methods for technical analysis, testing and improving/adapting existing methods to optimize technical results.
* Recommending modifications to technical parameters.
* Providing adequate and relevant information to management so that corrective action can be taken when deviations from process parameters occurs.
* Keeps abreast of trends and developments and technology improvements in the relevant field.
In order to ensure overall stability of the various process is maintained and there is a continuous drive towards improvement and technical efficiency.
C. TRAINING
Provides and implements training strategies, by:
* Explaining/demonstrating techniques and methods to production personnel.
* Monitoring production performance by conducting audits on procedures and equipment usage.
* Discussing and explaining technical issues. (Technical information sharing).
In order to ensure the production personnel are adequately developed and positioned to undertake technical tasks in an efficient and competent manner.
D. PROCESS PROJECTS
Provides input and technical expertise with respect to the implementation of Process Projects undertaken in the Reduction Plant, by:
* Assisting with the evaluation and acceptance of new plant and equipment.
* Defining and compiling standard operating procedures and monitoring their effectiveness.
* Instructing and assisting Production Personnel on various techniques and methods used.

PREVIOUS JOB RESPONSIBILITY AT BALCO
* Exp. in Project management - Erection and commissioning of 320 KA Pot room.
* Preheat monitoring and smooth start up of Cells.
* Normalizing the new pots by tuning all the process parameters to achieve the target Current Efficiency.
* In hand experience in all the pot room operations.
* Responsible for various daily, monthly and abnormal pot parameters measurements.
* Position held as the Process Coordinator between GAMI experts and BALCO Process Team and reporting to Vice President (Technology.)
* Analyzing the process parameters to find out the root cause for the major problems like hot running pots, mucky pots, low purity metal production and pot failure and given necessary corrective action and preventive measures for the same.
* Preparation of Smelter monthly targets like metal production, current efficiency, specific energy consumption and all other process parameters etc.
* Involved in making the department world class by practicing SOP's, proper housekeeping methods and safety procedures.
* Team co-coordinator for pot room Technical department
* Train up (theoretical and shop floor level) trainee engineers, foreman and etc

CERTIFICATE AND TRAINING DETAILS

* 6 Weeks training in Institute Paul Heroult (IPH)-St-Jean-De-Mourinne,France for AP-35 Technology.
* Plant Visited – Nalco-India, Hindalco-India, Malco-India, Dunkerque Aluminium (ALCAN) -France, St-Jean-De-Mourinne (ALCAN).-France & Pingguo Aluminium Company –China.

* In hand Training in Pot room Operations and Process control Activities for 1-month (Post Diploma Certificate)-Pingguo Aluminium Company (CHALCO).

* Industrial Safety Training (2 weeks) Smelter Plant-2, BALCO.

* Petroleum Refinery operations and DM plant operations –Chennai Petroleum Corporation Ltd, Nagappattinam (15 days – May 2000).

* Qualified in GATE-2004 and GATE-2001 Exams.

* Got Merit Certificates for excellent performance in 10th Std from various organizations.

* Got Merit Certificates for excellent performance in Quiz programs

* Attended National and International Technical and Science Seminars

PROFESSIONAL PROJECT EXPERINCE DETAILS

* Successfully completed the project 'Modification of Anode Change cycle and analysis of anode setting profile'.
* Successfully completed and implemented the project 'Anode Saving Plan in pot line'.

* Successfully completed the project 'Study on Voltage fluctuation in 320KA pot line'.
M.E.PROJECT

Flow of Newtonian and non-Newtonian Fluids through helical coils (17 Model Equations are derived.

COMPUTER SKILLS

WINDOWS XP, 2000 and etc, Microsoft Word, Excel and power point & C++.

ACHIVEMENTS & AWARDS

* Successfully completed Performance Improvement Test with co ordination of technology provider 'GAMI' and achieved all the technical parameters including CE more than 94% for 320 KA pots.
* Awarded for successful production of 500 MT of Aluminium and successful start up of 72, 216 and 288 pots.
* Awarded for successful achievement of 90% Current Efficiency of stabilized rooms.
* Awarded for Excellent trouble shooting skill for abnormal pots from the Plant CEO.
* Successfully trained (Basic theory of Aluminium reduction, GAMI technology, start up of new pot, handling of Abnormal Pots & root cause Analysis for the same and basic functions of Pot controller and its logic commands) more than100 Engineers and more than 150 B.Sc trainees and Management trainees and etc.

PERSONAL SKILLS

* Quick learning and easy to fit into a team to produce progressive results
* Team building, coordination and leadership skills

EDUCATIONAL QUALIFICATION

Degree/Class School/Institute Board/University Percentage of Marks Division Year of Passing
M.E.(Chemical Engineering) Department of Chemical Engg & Tech. Panjab University,
Chandigarh
65.00
First Class
2006
B.E.(Chemical Engineering) Mohamed Sathak Engg.College, Kilakkarai Madurai Kamaraj University
72.83
First Class
2001
HSC (12th Std) B.H.H.S.S, Trichy. Board of Higher Secondary Education, Tamil Nadu
86.00
First Class
1997
SSLC(10th Std) G.H.S.S, Sankarapuram Board of Secondary Education, Tamil Nadu
90.20
First Class
1995

PERSONAL DETAILS

Name Mohamed Jafar Ali. T.R.
Sex Male
Date Of Birth 10-04-1979
Marital Status Married
Nationality Indian
Languages Known English, Hindi and Tamil

Permanent address 9/5 D Jeevarathnam Street,
Jeganathan Nagar 1st Main Road,
Arumbakkam,
Chennai-600106,
Tamil Nadu.India.
Phone No 0096899835987
E-Mail ID trjaffer@gmail.com
Expected Salary USD 70000
Notice Period required, if selected One month

REFERENCES
Will be provided

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