Resume - Maintenace and project experience in cement plant

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Resume #71384

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BORN: 23.08.1971

Ten Years Experience in and Cement Plant Both Projects and Maintenance
Dy.Manager -Mech (Proj)
Mysore cement Ltd,
Heidelberg cement Group
Post & Village: Ammasandra,
(Taluk)Turevekere Dist: Tumkur, State: Karnataka (INDIA)
E-MAIL: gunduanil17@rediffmail.com
PHONE: (08139) 278191 Mobile: 09972972317

PROFESSIONAL EXPERIENCE
ƒá Presently working with Heidelberg cement on 10-09-2007 as a Dy.Manager(projects)
ƒá ULTRATECH CEMENTS LTD (Formerly L&T CEMENTS NOW MIRGERD WITH GROUP COMPANY OF ADITHAY BIRLA GROUP) on 23-10-2006 to 05-09-2007 as a Asst.Manager (projects)

ƒá ACC CEMENTS LTD(GROUP COMPANY OF HOLCIM),06-05-2005 to 18-10-2006 as a Asst.Manager(plant)

ƒá MYHOME CEMENT INDUSTRIES LTD. July 2004 to 27-04-2005l as a Senior Engineer Mechanical

ƒá BASE POWER LTD (BIO-MASS POWERPLANT),RAICHUR: Jan 2001 - July 2004
as Plant Co ordinater

ƒá VISAKA CEMENTS, TANDUR: Sept 1996 - Jan 2001 as Incharge - Vertical Roller Mills

EDUCATION
ƒá Bachelor of Mechanical Engineering ~ 67%
JNTU College of Engg, Hyderabad

ƒá Post Diploma in Industrial Engineering ~ 65%
State Board of Technical Education & Training, Andhra Pradesh

ƒá Diploma in Mechanical Engineering ~ 69%
State Board of Technical Education & Training, Andhra Pradesh

TRAINING RECEIVED

ƒá Basic Hydraulics by Mannesmannrexroth India Ltd, Ahmedabad
ƒá Mining and Construction by SKF Bearings, Hyderabad
ƒá Specialty Lubricants by OKS & Castrol, Chennai

RESPONSIBILITIES

VISAKHA CEMENT PLANT

ƒá Started the Career in Project right from the acquisition of land by VISAKA CEMENTS, a group company of THE INDIA CEMENTS LTD. 3200 TPD Polysius Design Modern dry process Cement Plant comprising L&T Crusher CIMCO BIRLA Stacker Reclaimer, RM 51/26/400 vertical roller mill 5 stage pre-heater, ILC Kiln, Two drive grate cooler, ball mills packers etc.

ƒá Erection and commissioning of L&T Crusher and carrying out the preventive maintenance. Experienced replacement of blow bars, grinding bars, Jack shaft bearings.

ƒá Carrying out the maintenance to the lime stone stacker of capacity 600 TPH like rail level and gauge checking and correction, boom conveyor maintenance bogi wheels and bogi drive maintenance.

ƒá Carrying out the maintenance to the bridge type scraper reclaimer of capacity 600 TPH in the field replacement of buckets to scrapper conveyors, guide rollers and its bearings replacement.

ƒá Experienced in erection and commissioning of vertical roller mill of type RM 51/26/400 of capacity 220 TPH with dynamic separator with recirculation bucket elevator, erection and commissioning of bevel planetary gear box type KMP 630 of 2800 KW make Flender with forced lubrication system.

ƒá Experienced in replacement of input pinion shaft bearings matching bevel gear shaft, split muff coupling, adjustment of backlash, grinding and repair of annulus ring gear, planetary carrier shaft bearings replacements.

ƒá Replacement of vertical roller mill table liners (6 segments)

ƒá Repairing of cracked table liner segment without any welding, arresting of broken piece in position for mill operation due to non-availability of spare set.

ƒá Modification of Nitrogen Accumulator Piston seals mounting arrangements for improved life of accumulator.

ƒá Discharge ring mounting bolts modifications and fixing.

ƒá Damring and nozzle ring replacement, Airflow through nozzle adjustment with respect to process requirement.

ƒá VRM dynamic separator rotor vanes modification for improvement of separator efficiency and mill production.

ƒá VRM dynamic separator grit discharge chute modification from single discharge to Y-discharge.

ƒá VRM blending silo top air slides bypassed by providing direct feeding to silo from air lift with long radius bend.

ƒá GCT wet bottom problem over come by providing compressed air line for nozzle station.

ƒá Erection and commissioning of chain bucket elevators.

ƒá Erection, commissioning and maintenance of belt conveyors of width 1000/800 and C/C of maximum 600Mts.

ƒá Erection, commissioning and maintenance of transweigh weigh feeders, screw conveyors, air slides, air lift pumps, bag filters, fans, ESP.

ƒá Ensuring targeted availability of the plant.

ƒá Planning for major shutdown and mechanical maintenance.

ƒá Defining and implementing preventive and predictive inspection plans.

ƒá Ensuring routine maintenance and troubleshooting.

ƒá Ensuring proper scheduling and planning of works and resources.

ƒá Assisting the Maintenance Manager in preparing, submitting and controlling annual targets and budget.

BASE POWER LTD (BIO-MASS POWERPLANT)

ƒá Execution of erection and commissioning activities of Power Plant

ƒá Selection of Plant Equipment and finalization

ƒá Co-ordination with different consultants / contractors and completing the erection and Commissioning activities within stipulated target dates

ƒá Planning & Procurement of plant requirements and ensure the delivery within the schedule

ƒá Represent the Company at discussions with Pollution Control Board, Factories Inspector, Electricity Board and Municipal authorities to fulfill all the statutory requirements

ƒá Completing all statutory requirements of Environment and Environmental monitoring (stack, ambient air and water quality etc).

ƒá Troubleshooting problems in overall plant

MY HOME CEMENT INDUSTRIES LTD.

ƒá Troubleshooting and maintenance of two line FLS designed and modified to FLS (Earlier Walchand Nagar) modern dry process cement plant of capacity total 4500 TPD of which one line 1650 TPD and second line 2850 TPD with 5 stage and 6 stage preheaters respectively. Experienced in planning for the spares and carrying out the preventive maintenance like rotary impact crusher APPM 1822, Non-slewing Boom stacker of Elecon make bridge type reclaimer of Elecon make, ATOX 32.5 and 27.5 vertical roller mills, belt conveyors, weighfeeders, belt bucket elevators and chain bucket elevators.

ƒá Experienced in replacement of blow bars, grinding bars, adjustment of grinding path.

ƒá Carrying out the preventive maintenance to the apron feeder, spillage conveyor, chain reversal and sprocket replacement.

ƒá Experienced with carrying out the preventive maintenance of drive bogie, follower bogie, wheel bearings, torque arm replacement and thrust breaks adjustments, track rail alignment, water level and gauge checking.

ƒá Boom conveyor hydraulic cylinder seals replacement.

ƒá Carrying out the preventive maintenance of reclaimer scrapper chain, buckets fabrication and replacement.

ƒá Scrapper drive gear box oil seals replacement.

ƒá Modification of scrapper chain guide box with wear plate mounting.

ƒá Harrow drive chain reversal and replacement, harrow reclaiming angle inspection.

ƒá Carrying out the preventive maintenance to the ATOX 32.5 & 27.5 like damring adjustment, armour ring repairs and replacement work, roller wear protection cover repairs and replacement work, roller oil seals greasing, seal air gap measurement.

ƒá Roller lubrication system, collecting oil samples for wear partical analysis, filter cleaning, descaling of heat exchanges.

ƒá Carrying out the preventive maintenance to hydraulic tensioning system comprising, hydraulic cylinders, hydraulic manifold, orifices, pressure setting cartridge valves, nitrogen accumulators, bladder replacement.

ƒá Preventive maintenance to pull rod like torque tightening to pull rod and jointed bolts, joint head to torque arm bolts, water spray system, nozzles fabrication and replacement, pumps replacement, roller and table liner wear measurement, roller liner reversal and replacement, table liner replacement.

ƒá Preventive maintenance to classifier (RAR 35 & 30) rotor inspection, bearings lubrication inspection, gear box lubrication system and pumps inspection and maintenance.

ƒá Mill main gear box TDVL 2450 (MAAG) Input shaft bearings replacement, oil seals replacement, spline connection inspection, oil replacement, lubrication system pumps inspection.

ƒá Belt bucket elevator head drum fiction liners replacement, belt joint inspection, head pulley and tail pulley bearings inspection.

ƒá Implementing the ISO 9001-2000 Procedures and documentation.

ƒá Computerized maintenance system Factor-e data generating and implementing.

THE ASSOCIATED CEMENT COS. LTD. ACC is the group of swiss based HOLCIM COMPANY Having its operations in 79 countries across the globe.

ƒá Experienced in preventive and shutdown maintenance in Kiln department.
ƒá Experienced in replacement of slewing bearings of FL SMIDTH Circular stacker and reclaimer.
ƒá Present working in Packing House department as Incharge to take care of maintenance and loading operations in the department.
ƒá Procurement and follow up the materials
ƒá Allocation of the work force
ULTRATECH CEMENT LTD. is the group of ADITHYA BIRLA GROUP AND SETTING UP BROWN FIELD PROJECT AT TADIPATRI OF 10000TPD AND HAVING LATEST TECHNOLOGY
1) Incharge of total fabrication jobs of mega project of having total 15000 tons structural steel fabrication
2) Co-ordination with the consultants AND CONTRACTORS

SKILLS
ƒá Vertical Roller Mill Expertise and solving typical problems.
ƒá Good administrative with planning skills.
ƒá Ability to work independently, quickly analyze situations & recommend / implement solutions, wherever necessary.
ƒá Good written and verbal communication skills with computer proficiency (MS Office).

ACHIEVEMENTS
ƒá ERECTION & Commissioning of Vertical Roller Mill within scheduled target date
ƒá Erection and Commissioning of Power Plant within scheduled target date
ƒá Increase of Raw Mill output from 198 TPH to 240 TPH.

COUMPUTER KNOWLEDGE
ƒá Proficient with the use of Windows, MS Office and the Internet.
ƒá Knowledge of using Autocad 2004 version software.
ƒá Knowledge of using Ms Project software.

PERSONAL DETAILS
ƒá Married with two children.
ƒá Languages known - English, Hindi and Telugu.

PASSPORT DETAILS
ƒá No. B5943740, Issued on - Hyderabad at 08.09.2001, Valid till - 07.09.2011.

CURRENT CTC
ƒá 6 LAKHS INR P.A + All Benefits

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