Resume - Project and maintenance work experience in power generation, transmission and di...

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Resume #71511

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Qualifications:
B.Sc. Electrical Engineering Honors-Upper 2nd Class [2.1], University of Zimbabwe, 2002
GCE A-Level- Maths (A), Physics (A), Chemistry (B), Geometrical & Mech Drawing(C) (Cambridge) Goromonzi High School, 1996
GCE O-Level- 10passes, (Cambridge) Marange High School, 1995
SAQA Certificate of Evaluation – NQF Level 7

Work Experience: 5+ years post qualification experience.

Summary Experience
* Over 6 years experience in heavy industry, automated environments in the Production & Power Generation sectors with substantive Middle to Senior Management

* Project and maintenance work experience in power generation plant at 11kV and protection thereof, steam raising plant, 11kV and 33kV power reticulation and distribution, large power transformers up to 15MVA, AC motors up to 1000HP, DC motors and drives up to 500kW, power factor control equipment up to 1600KVA at 11KV, maximum demand and energy management systems, programmable logic control systems (PLC), SCADA systems, weighing systems, and general control systems. Electrical and Instruments systems designing. Budgeting (capital and annual) included. Extensive hands-on experience in the field of electrical and instrumentation.

* Maintenance experience of equipment such as conveyor systems (belt, bucket, chain & screw); water tube boilers with total steam MCR of 371 tph at 31 bar & 420°C; turbo-alternator sets with total generation capacity of 43 MW; pumps (centrifugal, gear, piston, screw, mono, diaphragm, liquid ring vacuum); power transmission systems, hydraulic & pneumatic systems; compressors; fans; heat exchangers; centrifugal separators and cyclones.
Hippo Valley Estates Ltd is a sugar cane grower, miller & power producer in the South Eastern Lowveld of Zimbabwe with an annual throughput of about 340,000 tons of raw, sun-sweet and refined sugars.

Electrical Services Engineer 01 Nov 2006 to present

Principal Accountabilities
1. Reporting to the Engineering Manager on electrical, instrumentation and air conditioning issues on the sugar mill and sugar cane estate.
2. Planning, scheduling and implementing daily, weekly and annual works planned shutdown maintenance programmes for all electrical, instrumentation and air conditioning installations which include high voltage substations, low voltage substations, a power station with six boilers and five turbo-alternators, various sizes and types of electrical motors and equipment, and PLC SCADA controls.
3. Responsibility for Electrical Power Reticulation (Generation, Cogeneration, Load shedding and sanctioning of 11KV and 33KV switching)
4. Operation of the Power Station with 5 turbo-alternator sets: ensuring energy efficiency optimization.
5. Responsibility for all associated electrical monitoring, control and protection equipment for the above systems
6. Monitoring of plant performance on daily basis, investigating, reporting any relevant stoppages and making the appropriate remedial actions
7. Electrical, Instruments and air conditioning projects management.
8. Preparation of annual budgets for the electrical, instruments and air-conditioning departments both normal maintenance and capital.
9. Direct control of the electrical services department which comprises of two section Engineers, Graduate Trainees, two electrical foreman, one instruments foreman, one refrigeration charge hand, five instrument technicians, ten electricians, two refrigeration technicians, semi-skilled workers and apprentices
10. Keeping track of expenditure in line with budgets
11. Monitoring stores stock levels
12. Management of external contractors providing electrical, instrumentation and air conditioning services to the company.
13. Operation of the Power Station 5 turbo-alternator sets: ensuring energy efficiency optimization.
14. Keeping track of all stores withdrawals and direct purchases effected through the Electrical, Instrumentation and refrigeration departments, to find out areas of high expenditure, and ensure compliance to budgets.
15. Use of Ellipse business management systems software for managing finance, materials, human resources and maintenance aspects.
16. Staff recruitment, development and subordinates training.
17. Control of contract labour.
18. Implementing & maintaining IS014001, OHSAS18001 & NOSA safety, health & environment management systems
19. Compiling the monthly energy usage reports.
20. Compiling monthly electrical services plant maintenance and performance reports.

Section Engineer – Electrical and Instruments 01 Jan 2003 to 01 Nov 2006
Principal Accountabilities
1. Reporting to the Engineering Manager.
2. Managing Planned Maintenance Department, Drawing Office, Boilershop and Machineshop providing mechanical engineering services to the factory and Estate.
3. Maintenance of Estate domestic and irrigation water pumping equipment.
4. Development & administration of Factory Planned Maintenance System using Ellipse ERP software & Ms Project.
5. Use of Ellipse business management system for finance, materials, human resources & maintenance management
6. Administration of the Factory Condition Monitoring program majoring on vibration analysis and tribology analysis for critical plant units like turbines, pumps and fans.
7. Coordinating Statutory Inspection of lifting equipment.
8. Responsible over the Drawing Office – quality inspection of Mechanical Engineering Drawings
9. Management of external contractors providing services to the factory on assigned tasks.
10. Preparation and control of maintenance and capital budgets for area of responsibility.
11. Implementing & maintaining IS014001, OHSAS18001 & NOSA safety, health & environment management systems
12. Acting Milling Plant Manager from 01/10/07-30/11/07 when the incumbent separated with company. Responsible for maintenance and operations of the Milling Pant.

Graduate Trainee Electrical & Instruments Engineer 01 Jan 2003 to 31 Dec 2004
Principal Accountabilities
1. Process operation of the sugar factory (Milling, Processing, and Power Station)
2. Maintenance of sugar factory equipment, which include, water tube steam boilers, steam turbines, conveyor systems, compressors, mills, pumps, and gearboxes.
3. Basic workshop practices (boiler, instruments, electrical and machine shops)
4. Condition monitoring using vibration analysis techniques
5. Planning and tracking annual shutdown jobs with the aid of project management software
6. Use of Ellipse business management systems software for managing finance, materials, human resources and maintenance aspects.
7. Planning for weekly and annual shutdowns.
8. Preparation of Maintenance reports using Cognos software
9. Budgeting and cost control
10. Protection systems maintenance of electricity generation, transmission and distribution systems.
11. Designing and modifying of electrical and instruments circuits and Preparation of drawings using AutoCAD R14 software
12. Control Instrumentation maintenance of factory equipment which include steam boilers, turbines, boiler fuel, handling system, steam distribution system, compressors, gearboxes, electric motors and tank level control
13. Plant Floor automation system implementation and maintenance using FactorySuite software packages including PLC networking and SCADA hardware maintenance, Configurations of Modbus plus protocol and TCP/IP implementation. (Modicon PLC, Intouch SCADA, Siemens PLC and Yokogawa Stardom, Yokogawa DCS)
14. Acting in Instrument and Power Electrical foremen and Section Electrical Engineer positions in the factory.
15. Played a hands on and management role on electrical and instruments projects.
16. Voltage and Power Factor control of power systems. (Includes use of automated capacitor banks)

Computer Lab Administrator 01 Sep 2002 to 31 Dec 2002
Principal Accountabilities
1. LAN and computer hardware maintenance
2. Computer networking administration (Linux and Windows Servers)
3. Installations and maintenance of software
4. Developing and maintaining of the department SQL database driven websites.
5. Student tutor.

U/G Trainee Engineer 01 Dec 2001 to 31 March 2002
Principal Accountabilities
1. Project management
2. Budgets and costing
3. Plant Power Factor analysis.
4. Domestic and Mine power reticulation maintenance.
5. Electrical substation maintenance

U/G Trainee Engineer 01 June 2000 to 31 Aug 2000
Principal Accountabilities
1. Installation and maintenance of the Electrical equipment.
2. Electrical substations maintenance
3. Power factor correction

U/G Trainee Engineer 01 Dec 2000 to 31 March 2001 and June 2001 to August 2001
Principal Accountabilities
1. Workshop Fundamentals practice
2. Electric Motors maintenance and control
3. Domestic and Industrial power systems reticulation installations
4. Electrical transmission lines installations and maintenance. (11KV, 550V and 380V) Overhead power lines, surface and underground cables.
5. Budgets and cost control on given projects.
6. Management of personal assignments.
7. 11KV and 33Kv switching
8. Electrical substation maintenance

Capital Projects Undertaken In Career
Participated in implementation of various projects in the namely:
1. Re-tubing of two Water-tube power generation boilers, 2008 (USD0.7m)
2. 20MW Steam Turbine Alternator set resuscitation, 2006 (USD0.5m)
3. Installation and commissioning of shell and tube 600m3/h of juice capacity. 2005/2006 (USD0.06m)
4. Sugar Refinery Plant Upgrade Phase 1, 2003/4 (USD0.55m)
5. Sugar Packaging Station Facilities Upgrade Phase 1, 2003/4 (USD0.3m)
6. Installation and commissioning of a Mud Recycling Plant, 2005 (USD0.1m)

Training and Skills Development
1. Condition Monitoring Techniques, SKF, October 2002
2. Basic Hydraulics: March 2002
3. Data Communications and Networking Course: AVU, February 2006
4. Principles of Management, OTD, October 2005

Computer Literacy
Microsoft Office Suite
Microsoft Project and Sure Track Project Manager
MIMS and ELLIPSE-Minicom Information Management System user.
AutoCAD R14 and AutoCAD 2007.
Internet browsing
Windows and Linux/Unix networking

Hobbies: Playing tennis, Computer applications, swimming, and listening to music

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