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Resume #73915
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Senior/Middle level position in production, Maintenance, Material Handling, Quality/process improvement with leading organisation.
PROFESSIONAL PROFILE
„u SAP PM Certified consultant from Siemens Information System Limited, Bangalore.
„u A self motivated professional with over 12 years of Domain experience in Production, Maintenance, Spares Management & Project Management of Heavy Earth Moving Equipment Workshop, Material Handling equipments and Plant Maintenance of Mining Industry.
„u Having 3 years experience in Material management in a Diamond Mining Industry and having exposure on Inventory control, Indenting and procurement procedures adopted by Govt. Organisations.
„u Presently serving National Mineral Development Corporation Limited (A Nav Ratna Company), Dantewada as Manager (Mechanical)in Bailadila Iron Ore Project.
„u Hands-on-experience in Operation Management, Plant Maintenance and Management of HEM Workshop, Man Power Planning, Spare Parts Management; successfully implemented ISO14001 and conducted training to the subordinate.
Proven abilities in effectively handling production process, operations, optimise resource utilisation and escalate operational efficiencies.
„u Proficiencies in managing maintenance operations with proven abilities in reducing downtime and enhancing operational efficiencies of the same.
„u Abilities in managing the entire domain of production operations including implementation of Quality Systems on shop floor.
„u Detail oriented with an analytical bent of mind and a positive attitude; team player with strong problem solving, organisational and interpersonal skills.
CAREER HIGHLIGHTS
Since Dec¡¦95 with National Mineral Development Corporation Ltd. (A Nav Ratna Company); presently designated as Manager (Mechanical)
KEY RESULT AREAS;
PPC
„» Handling day-to-day activities, production schedules, preparing layouts, low cost automation activities and allocating work for achieving of monthly production targets within the cost parameters.
„» Monitoring production, keeping control over activities and analysing processes from stabilisation thereby ensuring smooth operations.
„» Achieving saving through higher level of Production Yields with proper use of Men, Machine, Material & Method.
Maintenance Management
„» Implementing plans/ schedules for erection & commissioning, other Maintenance Operations & Annual Turn Arounds with focus on optimisation of manpower & material.
„» Managing the functions of installation, modification, testing, repair, troubleshooting and preventive/ breakdown maintenance of Machines, Equipment & Utilities so as to reduce downtime to minimum.
„» Effective preventative maintenance schedules to increase machine up time & equipment reliability.
Project Management
„» Deploying review systems to manage execution of projects on time and as per budgeted parameters.
„» Directing site execution activities involving installing & commissioning of various systems.
Material Management
„» Processing the annual requirements of different category of material in Mining Industry. Responsible for Annual Indent preparation, Indent review for Annual and ARS items.
„» Indent vetting and financial approval and releasing of indent for purchase section.
„» Co-ordination with store, generation of Inventory reports, Inventory monitoring and discrepancy.
„» ABC analysis, Identification of surplus/scrap items and its disposal.
Spares Management
„» Assessing requirement of spares; indenting material; interfacing with Purchase Dept for on time procurement of technically approved indented material by developing vendor source.
„» Assisting in the inventory function of spares involving planning for storage and use of material thus improving storage conditions and reduces expenses & wastage to minimum.
People Management
„» Experience of leading & motivating the team of small group activities to achieve short term & long term goal of organisation
„» Conducting technical training to associates for improving their multi skill index.
CHIEF ACCOMPLISHMENTS ACROSS THE TENURE UNDER VARIOUS DESIGNATIONS;
{Since Aug¡¦06} as Manager (Mechanical) Bailadila Iron Ore Project Deposit-14, Dantewada
„» Supervised as an In-Charge of Iron Ore handling conveyor system designed for transporting the ore having capacity of 2000 TPH and length around 2.0 KM.
„» Successfully achieved despatch target, coordination with other department like Production, electrical and Customers
„» Team leader of a team of 50 including Engineers and technicians
„» Reduced break down hours of system and availability of system improved upto 98%.
„» Achieved highest ever despatch target of 7.29 LT of iron ore in any single month.
{Jan¡¦03-Jul¡¦06} as Deputy Manager (Mechanical) Diamond Mining Project
„» Job Function: In Charge of stores having an Inventory of nearly 3.0 crore of different category of Mechanical, Electrical and Chemical and general items used in Mining Industry.. Worked as a Team coordinator of a team of 15 persons includes store keepers and workmen¡¦s. Responsible for developing safe working practice as per ISO14001 Standard.
„» Established working practices as per ISO 14001 Standard, House keeping improved and this lead to Reduction in loss due to improper storage.
„» Periodic inspection/stock verification, Inventory control, ABC Analysis, Identification of surplus/scrape items and its disposal.
Segregation and accounting of Surplus items and arranging material for auction/disposal.
{Jul¡¦01-Dec¡¦02} as Asst. Manager (Mechanical) Diamond Mining Project
„» Job Function: In Charge of maintenance, repair and overhauling of HEM equipment and responsibility include spare parts planning, man power planning and maintenance scheduling of HEM equipment. Worked as a Team coordinator of a team of 50 persons includes engineer and workmen¡¦s. Responsible for developing safe working practice as per ISO14001 Standard. Responsible for reducing lubricant consumption and over all cost of maintenance.
„» Established working practices as per ISO 14001 Standard, House keeping improved and this lead to Reduction in defects and improved availability.
„» Maintenance cost of equipment reduced due to reduction in Lubricant consumption and due to accident free shop floor activity.
„» Detailed study and analysis of Tyre life obtained in Diamond Mining Project
{Jan¡¦97-Jul¡¦01} as Jr. Manager (Mechanical) Bailadila Iron Ore Project
„» Played a key as a Shift In-Charge (Mechanical) and looking after maintenance, overhauling and repair of Heavy Earth Moving Equipment running in Iron Ore Mine of 8 Million Ton capacity.
„» Oversaw development safe working practice as per ISO 9001 Standard.
„» Instrumentally managing the reduction in lubricant consumption and over all cost of maintenance.
„» Availability of Excavator increased by 10% by reducing the Break down hours.
„» Reliability of HEM equipment increased nominally due to strict follow up of Preventive Maintenance and preventive Inspection Technique, Hence increased productivity.
„» Formed Safety Circle at shop floor to achieved Zero accident target and saving of loss of Man Hours due to accident
{Dec¡¦95-Dec¡¦96} as Executive Trainee (Mechanical) Bailadila Iron Ore Project
„» Successfully attended Practical Training on NMDC Ltd. working.
„» Detailed study of Engine failure analysis in Bailadila Iron Ore Project.
ACADEMIC CREDENTIALS
„» M.B.A (Operation Management) from Indira Gandhi National Open University New Delhi in 2007.
„» B.E. (Mechanical Engineering) from Govt. Engineering College Jabalpur (MP) in 1994. {Secured 77%}.
TRAINING UNDERWENT
„» ¡Advance Maintenance Technology¡¨ from Indian Institute of Production Management, Rourkela for duration of 10 days.
„» ¡Training for Trainer¡¨ from Centre for Organisation Development, Hyderabad for duration of 7 days.
„» Developing, Implementing & Auditing EMS (Environment Management System) ISO 14001 from NMDC Ltd. by National Productive Council Hyderabad.
PERSONAL INFORMATION
Date of Birth: 7th November 1972
Marital status: Married
Notice period: one month
Preferred location: no constraint
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Brief Description
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