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Lead Engineer - Process

Career Objective
► A Mineral Processing Engineer with good knowledge in process, design and R & D, who is keen to find a position in your esteemed organization. Able to work on own initiative or as a part of a team and can deal with Technical activities competently.
Academic Credentials

July 2000 - June. 2003 M. Tech. in Mineral Processing
Department of Mineral Processing, Gulbarga University,
P.G.Centre, Nandihalli, Karnataka, India. with 70 %.

July 1997 – June 2000 B. Sc. (Mineral Beneficiation, Geology, Chemistry) Department of Mineral Beneficiation,
Andhra University, S.D.S. (A) College of Arts & Applied
Sciences, Shreeram Nagar, Vizianagaram, A.P, India.
with 62.92 %.

Professional Details

August 2007 to till date Engineer-Process
FLSmidth Minerals Private Limited
FLSmidth House, 34, Egatoor,
Kelambakkam, Chennai,
Tamil Nadu – 603 103

Responsibilities Include:

Basic Engineering

* Technical support to marketing team in making proposals
Detail Engineering
* Technical support to product engineering team in various aspects
* Preparation of process flow diagram with mass & material balance
* Preparation of P & I diagram
* Pipe size and pump head calculation
* Preparation of various other documents for a project like:
1. Plant Operation & Control Philosophy
2. System design & operating manual
3. Block interlocking diagrams
* Reviewing and commenting on vendor drawings and documents
* Commissioning of ball mill, drum filter, disc filter, white liquor disc filter, cyclones, flotation process, Knelson concentrator, thickeners etc.
Major Assignments:
* Orient Paper Mill, Amlai, (Madhya Pradesh) – Lime Mud filtration (Drum Filter) unit Commissioning and Performance Test.
* HINDALCO, Muri (Jharkhand) – Bauxite Grinding (Ball Mill) Unit Commissioning.
* Sesasaye Paper Board, Erode (Tamil Nadu) – White Liquor-Clari Disc Filter Commissioning.
* Tamil Nadu Paper Board Ltd., Karur (Tamil Nadu) – Lime Mud Disc Filter Commissioning.
* The Hutti Gold Mines Co. Ltd. (Karnataka) – Gold Ore Processing Plant, Preparation of Process Design Criteria, Operation & Control Philosophy, Process Flow Diagram, Piping and Instrumentation Diagram, Block Interlocking Diagram, Pipe Sizing & Pump Sizing.
* Looking after following on-going projects from process engineering side:
1. M/S Jindal Steel & Power Ltd., 4.5 MTPA Pellet Plant Project, Barbil (Orissa) – Preparation of Piping and Instrumentation Diagram, Block Interlocking Diagram, Operation & Control Philosophy.
2. Balla Balla Titanomagnetite Project, M/S Aurox Resources Ltd., Australia – Iron Ore Beneficiation Facilities. Preparation of Piping and Instrumentation Diagram, Block Interlocking Diagram, Operation & Control Philosophy.
3. M/S National Aluminium Company Ltd., Alumina Refinery Phase-2, Expansion Project, Damanjodi (Orissa).
4. Bharat Heavy Electricals Limited, Surat Lignite Power Plant Unit 3 & 4 (Phase –II), Surat, Gujarat, India – Limestone Handling & Milling System. Preparation of Piping and Instrumentation Diagram, Block Interlocking Diagram, Operation & Control Philosophy.
5. M/s Hindustan Zinc Limited, Dariba, Rajasthan, India – Filter Press Package, Preparation of Piping and Instrumentation Diagram, Block Interlocking Diagram, Operation & Control Philosophy.

June 2005 to August 2007 Research Fellow
Department of Mineral Engineering,
Advanced Material and Processes Research Institute
Regional Research Laboratory (CSIR), Bhopal, M.P.

Responsibilities Include:
* Research planning, experimental planning of projects.
* Interaction with Scientists involved in the projects. Organizing and coordinating project activities.
* Material characterization studies.
* Carrying out experiments using various gravity and enhanced gravity concentrators such as hydrocyclone, heavy medium cyclone, water only cyclone, Floatex density separator, Mozley multi gravity separator, Knelson concentrator and Falcon concentrator for the beneficiation of coal and chromite ore fines.
* Experimental data generation and their interpretation.
* Report and paper writing and paper presentation.
* Equipment maintenance.

July 2003 to June 2005 Mineral Processing Engineer
M/S Ferro Alloys Corporation Ltd.
Chrome Ore Beneficiation Plant
Ostapal Chromite Mines
Jajpur, Orissa

Responsibilities Include:
* Process monitoring, supervising and optimizing the plant operation and controlling process parameters of crushing, grinding, classification and gravity concentration circuits of the continuous chrome ore beneficiation plant.
* Day-to-day planning for production, process and quality control to achieve maximum production with best quality of export and charge chrome grade chrome concentrate.
* Complete mass and material balance of different operating circuits of the plant.
* Leading the team operations and other staff for the operation and target achievement.
* Supervising and manpower handling, reporting to plant Manager for the day-to-day activities and process planning and operation.
* Technical supervision of plant maintenance.
* Research and development work related to the product quality and quantity enhancement of the plant.
* Co-ordination with other departments like mining section, analytical section and purchase or store section for achieving the targets with minimum downtime.
* Interpretation of plant production and raw material consumption data and report preparation.
* Technical supervision in plant extension work.

Publications
1. A.K.Majumder, Kirtee Sundar Bhoi and J.P.Barnwal, Multi Gravity Separator: An Alternate Gravity Concentrator to Process Coal Fines, Minerals and Metallurgical Processing (SME), an international journal, August 2007, Vol. 24, No. 3, pp. 133-138.
2. A.K.Majumder, Vinit Tiwari, K.S.Bhoi and J.P.Barnwal, Performance Evaluation of a Knelson Concentrator Treating Indian Coal Fines, International Seminar on Mineral Processing Technology (MPT 2006), Chennei.
3. Kirtee Sundar Bhoi, A.K.Majumder, J.P.Barnwal, K.Koshala Rao and D.D.Haldar, Multi Gravity Separator: A new technique for fine coal beneficiation, International Seminar on Mineral Processing Technology (MPT 2007), IIT - Mumbai.

Computer Proficiency
Languages: C, BASIC, FoxPro, COBOL
Packages: MS- Word, Power Point, Excel, Familiar with Auto CAD
Operating Systems: MS Dos, MS Windows, Internet

Academic Achievements/Awards/Recognition

* Recipient of higher education scholarship of M/S Orissa Mining Corporation Ltd., for M.Tech.
* Distinction award in M.Tech.
* Secured first class throughout all the semesters of M.Tech. and B.Sc.

Additional Information

* M. Tech. Dissertation
* (Title: Beneficiation of coking and non-coking coal by heavy medium cyclone), at Dept. of Fuel and Mineral Engineering, Indian School of Mines, Dhanbad. Synopsis: The objective of this study was to optimize the spigot diameter of the Dense Medium Cyclone in washing both coking and non-coking coals.
* Internal Report for Regional Research Laboratory
* Title: Present scenario of Chrome Ore Beneficiation
Synopsis: The objective of this report was to critically review the present global scenario of chrome ore beneficiation, with especial reference to Indian chrome ore beneficiation.
* Title: Quality enhancement of coal using enhanced gravity concentration technologies.
Synopsis: The objective of this report was to critically analyze the data generated from various gravity concentrators such as multi gravity separator, Knelson concentrator, Falcon concentrator and water only cyclone while treating different Indian coal fines (below 500 micrometer).

Vocational trainings undergone during graduation and post graduation:
M/S Hindustan Zinc Ltd.: 4 Weeks, in Ore Dressing Section and Mine
M/S Orissa Mining Corporation Ltd.: Daitari Iron Ore Project
2 Weeks, in Ore Dressing Section and Mine
M/S Orissa Mining Corporation Ltd.: South Kaliapani Chrome Ore Beneficiation Plant
2 Weeks, in Ore Dressing Section and Mine
Regional Research Lab. (Bhopal): 4 Weeks, in Mineral Engineering Division
National Metallurgical Laboratory: 4 days Short Term Course on 'Processing of Iron Ore'
JamshedPur

Personal Details
Date of birth: - 14 June 1978
Sex: - Male Marital status: - Married
Language known: - English, Hindi, Oriya, Bengali, Telugu

List of Refrees
Will be provided

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