Resume - I am a Post - Graduate Mineral Processing Engineer with +20 years of rich expe...

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Resume #81719

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Senior Mineral - Processing Professional with rich experience in Process Plant Operations,Projects and R&D and profound appreciation of global business development in emerging markets, coupled with sharp analytical acumen and strong interfacing and mentoring abilities

SUMMARY
* Senior Mineral-Processing expert backed by brilliant academic credentials spanning Global Business Management from Indian Institute of Management,Calcutta,India, Mineral Engineering/ Mineral Processing / Mineral Beneficiation from Indian School of Mines,Dhanbad,India with over 20 years of rich experience in the field of Mineral Processing
* Core competencies in the realm of lead, zinc, copper ore/iron ore-Magnetitic and Hematitic/chrome ore processing, besides sintering of chrome ore and raw material management encompassing internal and external logistics
* Rich exposure to operations, R&D and Project management in the domain of lead, zinc ore processing, iron (both magnetite & hematite) ore processing and chrome ore processing, sintering of chrome ore: Rich experience in Froth-Flotation,Magnetic separation, Gravity separation and Pelletisation and Sintering apart from crushing,Grinding and classification.
* Strong appreciation for concepts in mineral engineering and robust exposure to project management and training of manpower for Operations
* Profound abilities in coordinating various departments spanning mining, heavy equipment, HR & IR, training & development, finance & accounts and marketing
* Proven record of piloting diverse improvement initiatives to bring operational and business excellence
* Exposure to International business development scenario in the emerging markets across the globe during my study in 'Global Management Program': Visited China, South Africa, Brazil, Russia and Poland.Also visited Sweden and Finland in an official capacity for a look into Technology.

WORK EXPERIENCE

1.Senior Manager(Operations) and Senior Manager, (Sinter Plant and Raw Materials)Tata Steel,Senior Manager(Production Planning) Orissa, 2001-date

Responsibilities:
* Undertake production of chrome concentrate, lumpy chrome ore, sintered chrome pellets and raw material management aligned to annual business plan
* Ensure production within cost targets in accordance with annual business plan
* Evolve Annual Business Plan for my departments
* Develop training plan and facilitate both internal and external training and as well provide training, where necessary, to employees
* Chart improvement plan and implementation of the improvement initiatives and 'Total Production Management' Methodology involving employees across departments
* Adhere to all statutory regulations and quality systems
* Map safety plan and launch DuPont safety systems
* Coordinate with maintenance departments, customers and suppliers, trade unions, Management, Research and Development Wing, External Research and Development organisations/institutions, technology suppliers and relevant Government agencies
* Drive the 'Overburden transportation' Project and Mine Dewatering initiatives
* Leading 'Manganese ore Beneficiation and Sintering' initiative at a Divisional level
* Leading 'Nickel Extraction from Laterites' and 'Manganese Ore Beneficiation and Sintering'initiative at a Divisional level
* Managing Mine Dewatering and Town water supply activities
* Presently handling Ferro-Chrome plant expansion project in addition to Ni extraction and Mn ore beneficiation and Sintering projects.

Achievements:
* Enhanced chrome concentrate yield from 46 to 52
* Launched new technology for processing of chrome ore in chrome ore beneficiation plant
* Raised lumpy chrome ore production from 800 mt/day to 1200mt/daY
* Catapulted the plant especially through innovative solutions and development of sense of achievement amongst the employees
* Transformed the sintering plant from a virtual closure
* Piloted innovative change in the original design of shaft furnace in the sintering plant, thereby providing the furnace with a flexibility in operations and in the process of patenting the design
* Led the project of relining of sintering Shaft furnace in Ferro-Chrome plant,Bamnipal,Orissa state, India
* Enhanced production from 130-140 Mt/day to 200-230 Mt/day translating in increase of ferro-chrome production from 125Mt/day to 160 Mt/day
* Accredited at the level of Managing Director thrice for the improvements and cost savings for the company. Secured exceptional division level performance award
* Emerged as an assessor in the Tata Business Excellence Model Award
* Improved the raw material supply situation through generating awareness among the suppliers on the plant requirements in terms of quality and quantity and their impact on the production and through improving the inbound logistics
* Fostered an environment of innovation, result orientation and team spirit through delegation of authority and recognising good work
* Visited LKAB, Sweden and Avesta Polarit mines, Finland in 2003 to study the technology used in Chrome ore beneficiation plant expansion
* Assessed the socio-economic, cultural and business fabric including investment climate in the emerging markets as a part of the "Global Management Program" from IIM, Kolkata, India through global visits spanning China, South Africa, Brazil, Russia and Poland
* Incubated and significantly contributed towards a system for ushering in education to children of economically backward, underprivileged families in a village near the operations base
* Conceptualised and led the installation of a Hexavalent Chromium treatment plant

2.Manager (Mineral-Dressing), Dempo Mining Corporation Ltd., Panaji, Goa State, India, 1998-2001

Responsibilities:
* Led the unit operations at Surla Beneficiation Plant, Goa for Production of low-phosphorus Magnetite concentrate and Hematite products in accordance with plan developed by the management
* Delivered production within cost targets given by the company management
* Fostered improvement plan and launch of the improvement initiatives involving employees across departments
* Adhered to all statutory regulations and quality systems
* Coordinated with Maintenance departments, customers and suppliers for the unit, trade union, Management, Research and Development Wing, Technology Suppliers
* Led the Research and Development wing of the company, having extended technical assistance to the processing plants
* Mentored employees on plant operations

Achievements:
* Augmented the production of Magnetite concentrate from 40 Mt/hour to 80 Mt/hour and Hematite products primarily through streamlining the process and employee training
* Extended technical support in ideating Magnetite-processing plant in Maharastra

3.Engineer(Ore-Dressing)/Dy.Manager(Ore-Dressing)/Manager(Ore-Dressing), Hindustan Zinc Ltd., Udaipur, 1988-1998

Responsibilities:
* Lead the Process and production team of Lead concentrate,Zinc concentate and Copper concentrate plant
* Lead crushing plant team for production of size-specific Lead -Zinc- Copper Ore for the processing plant
* Steered in- house improvement initiatives w.r.t Ore-processing plant
* Coordinated with Maintenance departments, customers and suppliers for the crushing and processing plants, Management, Technology suppliers
* Adhered to all statutory regulations and quality systems
* Provided shop floor training to employees
* Provided technical assistance to plants in problem resolution, as Research and Development Engineer in R&D laboratory for two years

Achievements:
* Augmented the crushing plant production from 600Mt/hour to 900Mt/hour through modification of the crusher operating technique and development of knowledge of the ore requirements amongst the Mining department staff
* Extended technical support in overhauling of the lead and Zinc ore processing circuit
* Launched Demineralising process in Rampura -Agucha Mines
* Secured commendable results w.r.t production and efficiencies
* Scaled the career ladder towards steering the operations as Manager, having been promoted from the ranks of Engineer in a short time span

EDUCATION
* 1-Year Global Management Program, Indian Institute of Management, Calcutta, 2007
* Post Graduate Diploma in Mineral Engineering, Indian School of Mines, Dhanbad, India, 1988
* Master of Applied Sciences (Mineral Processing), Gulbarga University, India, 1987
* Bachelor of Science (Mineral-Beneficiation), Andhra University, India, 1984

Affiliations:
1.Project Management Institute –Member(Western Australia and India chapters)

2.Indian Institute Of Mineral- Engineers: Life Member

ADDITIONAL INFORMATION

Training
* Six - Sigma methodology
* Mathematical Modelling and Simulation of Mineral-processing techniques and attended International Seminar on Mineral Processing
* ISO-9001, ISO-14001, OHSAS, SA-8000, DuPont Safety systems, Malcolm -Balridge based 'Tata Business Excellence Model', 'TPM Methodology'
* Safety management training by 'DuPont'

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