Resume - I am chemical engineer with hands on experience in copper / cobalt hydrometallur...

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Resume #86922

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EDUCATIONAL QUALIFICATIONS:
B.Tech in Chemical Engg. from Govt Engg College Trichur, under University of Calicut in 1999 with 70%.
Presently pursuing hydrometallurgy online course by Dr. Fathi Habashi.

PROFESSIONAL EXPERIENCE:
[A] From July2008 to till date
Working with RMMC a Dubai based company in DRC into exploration, processing & metal trading.
Responsibilities:
* Liasioning with joint venture partners.
* Improving productivity & efficiency in operations.
* Handling day to day administration issues.

[B] From Sep 2005 to June 2008
Working in Chemaf S P R L, a group company of Shalina SPRL producing Copper cathode & cobalt carbonate powder as Asst Manager in process plant.

The plant consists of crushing/grinding system, leaching plant, solid liquid separation, solvent extraction, copper electro winning, DMS, selective precipitation of cobalt as carbonate & sulphuric acid plant.

Responsibilities:
* Crushing & grinding system operation.
* Leaching of copper/cobalt to get good efficiency.
* Solid liquid separation to provide clear solution to solvent extraction plant.
* Electro winning of copper rich electrolyte to produce copper cathodes.
* Neutralisation of raffinate from SX plant to separate iron and other unwanted elements.
* Selective precipitation of cobalt to produce high grade carbonate or hydroxides.
* Drying of cobalt product in spin flash dryers.
* De bottle necking, efficiency & productivity improvement.
* Design and optimisation of resources.
* Providing training, assistance, guidance to local engineers and operators.
* Establishing systems and procedures for smooth operation.
* Making safety systems and SOP's.
* Assisting engineers & operators to operate the plant with DCS.
* Operation of 100TPD sulphuric acid plant.

Equipments Handled:

* Grizzly feeder, Jaw crusher, Cone crusher, Ball Mill, Hydro cyclones, weigh feeder, screens.
* Agitated reactors, heat exchangers, control valves, flow meters, Siemens DCS for process control.
* Pressure filter presses, Vacuum belt filter, high rate thickeners, CCD`s, automatic sand filters.
* DM water plant, ore washing plant, precipitation reactors.

[C] From July 2003 to Sep 2005
Worked in HINDUSTAN LEVER LTD as production officer in detergents section in Silvassa, Gujarat.
Job responsibilities
* Production, planning, trouble shooting in detergents plant
* Producing brands like RIN, SURF, VIM, and RIN SUPREME.
* Total Productive Maintenance Level I implementation & sustenance.
* UQCSRM-Unilever Quality & Consumer Safety Road Map policy implementation.
* ISO 14001 & 9001 implementation & sustenance.
* Manpower management, Cost reduction& enhancing productivity levels..
* Commissioned 20 TPD Sodium aluminate plant.
* To implement safety standards in all levels of work.
* HAZOP & HACCP study & implementation.
Equipments Handled
* Screw conveyors, plodders, Z-arm mixers, packing machines, conveyors, pumps.

[D] From Jan 2001 to June 2003
Worked in OSWAL CHEMICALS AND FERTILISERS LIMITED, Paradeep, Orissa as process engineer. Its the Worlds largest grass root phosphatic fertilizer complex.

Job Responsibilities:
* Involved in testing & commissioning of DAP plant.
* Handling of NH3 storage and vaporization (32 tph) through various Heat Exchangers (Horizontal &Vertical, Shell & Tube heat exchanger, Finned tube H.E, Kettle type H.E)
* Handling Fan & Pumps (slurry handling vertical & horizontal centrifugal pumps,
Diaphragm pumps)
* Controlling various process parameters (mole ratio, specific gravity of the DAP slurry, Temperature, pressure, airflow etc.)
* Controlling operations like reaction, granulation, drying, scrubbing.
* Job responsibility also include various mechanical operations like screening, crushing, Material transportation via conveyors and bucket elevators.
* Troubleshooting as and when required.
* Presently looking after the DCS operated DAP plant. (DCS-ABB & SIEMENS)
* Manpower management.
* Production & shutdown planning.
* Basic Training in Phosphoric acid plant & sulphuric acid plant.
Equipments Handled:
* Bucket elevators, chain mills, conveyors, both open and closed, dryer, granulator, heat exchangers, pumps, agitators, centrifugal fans, vibrating screens.
[E] From July 1999 to Dec 2000.
Worked in RUBFILA INTERNATIONAL LIMITED as Shift engineer trainee. It is an ISO 9002 company producing heat resistant latex rubber threads.

COURSES ATTENDED
* Attended Du Pont`s behavioural safety course.
* Attended Personality development & leadership in shop floor course
* Scored 86.7% in GATE exam held on Jan -2003.
* Attended hydrometallurgy, solvent extraction, electro winning lectures by Prof S.Venkatachelam

Achievements:
* Redesigned mixer distribution system to plodders, which increased number of batches from 10 to 22 per day in HLL.
* Introduced trickle valve system in Oswal in the cyclones in place of sleeve valves which reduced chocking and downtime of cyclones.
* In Chemaf, heat exchanger tube side pass modification done which resulted in 100% availability from 40 %.
* In Chemaf, dryer distribution system modified resulting in parallel drying of copper and cobalt carbonate with reduction of manpower.
* Designed and implemented washing system for filter presses which reduced valve operation and filtration cycle time from 4 hours to 3.45 hours.
* Introduced parallel feeding system for filter presses thereby increasing flow rate from 70 M3/Hr to 100 M3/Hr.

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