Resume - Planning Engineer, BS Industrial Technology, SAP PM Module Expert, Primavera P3/...

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Resume #12615

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PROFILE:
Qualified, BS in Industrial Technology, Extensive maintenance background, a total of 18 years including 8 years SAP experience in PM Module. Sound understanding of other modules interfacing with PM such as HR, FI/CO,PS and MM.

Widely experienced in Maintenance Business Process, supervision, team leading, training and skills transfer. I have extensive experience in Maintenance Planning and Maintenance Management. I feel confident that I am well qualified to implement and set up SAP PM in any maintenance environment. I understand Maintenance people and have compassion for their natural resistance to change, I worked with many different cultures and people who had difficulty conversing in English. I believe I can work with any client and satisfy their needs and SAP requirements.

Diverse experience includes Fertilizer, Petrochemical plant, Refinery, Oil gathering station- (Gas/Water injection manifold, Well heads, Gas/Steam turbine-Compressors, Production separators),Water Desalination, Cement, Paper & Board and Textiles industries.

Detailed SAP experience includes Basic Configuration, prototyping, testing, implementation, data migration and developments/enhancements. Proficient in SAP versions R/3 – 3.1H & R/3 - 4.6B,utilizing the following PM elements:

PM Elements:
Data acquisition, conversion and SAP upload: Most PM objects

Structuring Technical Objects: Equipment, Functional Locations, Assemblies, BOMs, Measurement Points Classifications, Characteristics & Variant

Configuration:
Equipment, Functional Locations, Task Lists, Configurable Materials,
Pricing

Task Lists:
Equipment, Functional Location, General (inc. configurable)

Planned Maintenance:
Strategies, Packages, Maintenance Items, Plans, Scheduling

Orders and Notifications:
All aspects

Catalogues:
Notifications, Equipment, Functional Locations, Measurements,

CATS (HR Module)
Time Entry, approvals and transfer

QUALIFICATIONS & TRAINING:
Professional Memberships:
Member of the Institute of Industrial Engineers USA
Member of Instrumentation, systems and Automation Society USA

EDUCATION:
BS Industrial Technology (Non accredited –State licensed Distance
Education.)

DAE-Diploma of Associate Engineering with Majors in Instrumentation
Technology.

SAP R/3 Courses Delivered:
PM Module
*Create, Change &display Functional Location, Equipment,
Object Network
*Create, Change &, Display Notification, Work orders(including Operations, components)
*Create, Change &display Task Lists, Maintenance
Items/Plans. Setting up scheduling.
*Create, Change &, Display measuring Documents.
*Time data entry, Approvals & Transfer via CATS.
*Create, Change Work Center PM + PS
*Marinating BOM.
*Creating PRs, Material reservations.
*Document controlling
*Maintaining the Work History in SAP using catalogue profile.
*Reports (PMIS or ABAP for Cost, Man-hours or Materials)

SAP R/3 Courses Taken:
PM10 Master Data
PM20 Processing Maintenance Tasks
PM30 Task List & Regular Maintenance

Technical Courses Taken:
*Completed 2 years of apprenticeship of instrument mechanic from Fauji fertilizer Co. Technical training centre.
*Completed the certified control systems technician training path from Equate petrochemical company Kuwait.
*Train the trainers by Hayes Dubai UAE.
*Maintenance Planning, Scheduling and Control by Meric
Training & Management Consultants UAE.
*Supervisory Skills by Meric Training & Management
Consultants UAE.
*Performance Management (KPI's Management) by Meric
Training & Management Consultants UAE.
*Electronic document management system (EDMS)
documentum software.
*Planning & Scheduling with Primavera project planner-P3
*Primavera Project Planner for the Enterprise – P3e
*Resource & cost analysis with Primavera Project Planner.
*Managing Project Data with Primavera Project Planner.
*ISO internal auditor course from Excell partnerships.
*ISO internal lead auditor course from Excell partnerships.
*Integration of quality management systems from IIR UAE.
*Techniques for empowered program from DDI UK.
*Honeywell PME 005, universal station operator courses.
*Honeywell 3770, LCN/UCN/HPM maintenance courses.
*Triconex tricon system implementation and maintenance.
*Triconex, tricon comprehensive course.
*Micromotion technical training course.
*Acrison, additive proportioning system.

CAREER HISTORY:
Abu Dhabi Polymers Company (BOROUGE) U.A.E. Oct 2000 – till date

Lead Planner this position involved two separate responsibilities:

a. SAP Functional Specialist - Responsible to provide ongoing core/central control of the SAP Plant Maintenance module with approximately 170 maintenance users, responsibilities included:

*SAP master data administration thus ensuring data integrity and security
*Creation/amendment of maintenance plans/standards/routings
*System enhancements/ table maintenance
*Amendments to planned maintenance routines strictly controlled via Maintenance Management System
*Scoping, costing and scheduling of numerous projects relating to Plant Maintenance
*Provide liaison between Maintenance Group and IT Dept.
*Develop, maintain & deliver SAP-PM training for end users.
*Assist basis team in setting up role based Authorizations.
*System testing after patch implementation.
*Responsible for the specification, design, unit testing and implementation of the following SAP functions:
*data conversion for upload
*Classifications
*Technical Reports
*Counters & Measures b. Planning Team Leader
Responsibilities included:
*Leading a group of seven Maintenance Planners for day to day activities, reporting to Planning & Spares Manager.
*Responsible for preparation/coordination of Planned Shutdowns. Using Primavera P3 for generating Bar charts, "S" curves and other reports.
*Conducting progress/coordination/briefing meetings.
*Responsible for preparing Monthly reports for Maintenance department, e.g. Planned vs. unplanned work status, Resource utilization reports, Overall work order status.
*Responsible to coordinate the KPI's settings for the department and my team.

EQUATE Petrochemicals Company Kuwait. Dec 1996 – Oct 2000
Planner-1 this position involved two separate responsibilities:
a) SAP User Coordinator - Responsible to provide support of SAP Plant Maintenance module with approximately 200 maintenance users, responsibilities included:
*Involved In Go-Live Of SAP R/3 System 3.1 H
*Updating Master Data
*Setting up the Technical Structures
*Business Process Reviews
*Review and finalize BOM's
*Finalize Task Lists
*Implement and test the Preventive Maintenance schedules
*Compiling training and instruction manuals
*Training and knowledge transfer\r to users
*Member of Materials classification Team to classify Approx.33000 materials.

b) Planner E/I: Responsibilities included:
*Responsible for planning of instrument/analyzers/electrical works for all production units e.g. utilities, ethylene, ethylene glycol, poly ethylene and poly propylene. And quality control laboratories.
*Responsible for work requested by operations, day-to-day corrective maintenance activities, preventive maintenance, new installations / modifications, requirements of external support if necessary, assessment and ordering the spare parts
*Responsible for scheduling of preventive maintenance of instruments, analyzers, electrical equipments, test equipments and safety valves.
*Planning for major/minor shutdowns, working with ms project and primavera soft wares to plan the major activities.
*Generating progress reports, PMIS reports to generate cost for jobs performed in different locations, preventive maintenance overdue reports & KPI reports for the management.
*Member of ISO team (quality) for the company. Involved in developing the company and department quality manuals, conducted several internal audits.
*Involved in commissioning and start-up activities of project.

Descon Engineering Pvt. Ltd. Lahore. Pakistan Mar 1996 – Dec1996
Instrument Foreman.
*Involved In Complete Project Of Construction And Commissioning Of Lucky Cement Plant (4000tpd).
*Participated In Installation Of Foxboro I/A Series Control System. Modicon Series 984 PLC System. Scanex Killin Scanning System, And Installation of Quality Control System.
*Responsible To Supervise A Group Of (60 N0's) Of Instrument Technicians, Fitters, Welders, Fabricators.
*Responsible For Installation of Cable Trays, Instrument Stands, Instruments Calibrations, Terminations, Cable Laying, Loop Checking As Per Drawings and Standards.

Freelance Instrument Technologist Feb1994 – Feb1996
During This Period, I Was Involved In Various Small Scale Projects, Awarded By Different Main Contractors, In
Different Industrial Concerns E.G. Sugar Mills, Paper Mills And Others.
* Responsible Of Installation / Modification of Instrumentation in Different Sites.
* Involved In Manpower Hiring For Projects.
* Involved In Projects Planning In Terms Of Manpower, Drawings And Materials.
* Involved In Onsite Drawing Modifications And As Per Customers Requirements.
* Responsible To Hand Over Projects To Customers With Complete As Built Documentation.

Instruments Installation and Maint.Co. Kuwait Jan1992 – Jan1994
Instrument Supervisor
* Worked In Hydrogen And Hydro Cracker Unit In Mina Abdullah Refinery Kuwait.
* Worked On Honeywell Tdc2000 Control System.
* Worked On Bentley Nevada Series 7200 Vibration And Thrust Measurement System.
* Worked On Industrial Control Systems Shut Down System.
* Worked On Pressure Swing Adsorption Unit Controlled By Linde Plc.
* Involved In Calibration And Maintenance Of Different Types Of Instruments Of Different Manufacturers.

Flying Paper Industries. Lahore. Pakistan. Jul1991 – Jan1992
Instruments Engineer
* Responsible For The Instrument Departments With A Capacity Of 30 Employees (Including Forman,
Technicians, Fitters). In A Four (4) Parallel Paper Production Units with a Capacity of 450 Tpd/Ea.
* Responsible For Arranging The Shift Schedules And Other Activities.
* Responsible For Material Assessment And Purchasing For Instrumentation Department.
* Involved In A Lot Of Modifications And Installed Different Electronic Loops To Increase The Efficiency Of
Paper Machines, Paper Counting Machines, Instrument/Plant Air System, Lubrication Systems And Boilers.

Dawood Herculese Eng.Group Lahore. Pakistan. Oct1990 – Jun1991
Instruments Foreman
* Involved In Modification Project Of Fertilizer Unit, Old Capacity Is 650tpd And New Capacity Is 1250 Tpd.
* Supervise A Group Of Technicians To Meet The Target Dates Of Project In Instruments Section.
* Involved in Updating the Drawings and P&Id's As Required on Site.
* Involved In Commissioning Activities And Loop Checking For Newly Installed Instruments.

Instruments Installation & Maint. Co. Kuwait. Jun1989 – Aug1990
Instruments Foreman
* Involved In Major Shutdown For Arabian Oil Co. Saudi Arabia.
* Complete Servicing Of Different Type Of Instruments E.G Transmitters, Control Valves, Controllers Level
Trolls And Other Instruments.
* Supervised The Modification Of Control Room (All Pneumatic System).
* Worked In Oil Gathering Stations Of Kuwait Oil Co (Oil Fields).
* Worked On High Pressure Oil Wells Pressure Control Systems.
* Supervise The Group Of Technicians In Shutdown Jobs In Different Oil Field Installations.

Fauji Fertilizer Company Goth Machhi. Pakistan. Jan1987 - Jun1989.
Instrument Technician
* Involved In Setting Up The Technical Training Centre (Stamicorbon B.V. Holland)
Includes The Instruments
And Measurement Shops, Simulator Rooms, Electronics Shop &Other Related Things.
* Assisted Training Instructors In Training Workshops.
* Involved With Plant Maintenance Through Instruments Workshop.
* Worked With Foxboro Spec 200 Instruments Controls System. Series 100 Pneumatic Control System.
* Worked With Bailey M7000 Electronic Control System
* Work With Bentley Nevada 7200 Series Of Vibration & Thrust Control System.
* Calibration Of Different Types Of Instruments From Different Makes. Servicing Of Safety Valves and Control
Valves.

Electromechanical Services Lahore. Pakistan. Feb 1985 – Oct 1986
Instrument Technician

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