Resume - I am a graduate Mechanical Engineer having16 years Design experience with oil re...

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Resume #16500

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OBJECTIVE
Senior Engineer- Mechanical (Piping & Static Equipment)

QUALIFICATIONS
* Results-driven professional with solid and progressive experience in project design and Refinery engineering services.
* Highly flexible and adaptable, able to multi-task and thrive in a fast paced environment.
* Exceptionally motivated and able to motivate others, a self-starter.
* Have gained good experience in design of piping systems and static equipments.
* Strong computer skills in Widows office packages and CAESAR II

EXPERIENCE SUMMARY
Sixteen (16) years of design experience with oil refineries like Kuwait National Petroleum Company and reputed Engineering consultancy organizations like BECHTEL, JOHN BOWN, CHEMTEX as Piping engineer for detailed engineering & construction supervision of Refineries, Chemical and Petrochemical plants, Off- shore well head platforms and Man made fiber plants.

Well acquainted with Refinery units such as CDU, ARD, VR, HCR, GOD, FCC, HSR, SR, TGT, HR, HP, KD, CCR and Gas plant.

EXPERIENCE INCLUDES:

Preparation of Plot plan, Equipment layout drawings, Piping arrangement drawings, Isometric drawings, Pipe support drawings, Nozzle orientation drawings, Vessel trim drawings, As built drawings etc.

Piping flexibility analysis of high temperature lines, load analysis of nozzles of Pumps, Compressor, and Vessels etc. using computer CAESAR-II,.

Preparation of piping material specification, Preparation of purchase specification for Pipes, Pipefitting, Valves, Safety valves, Ejector / Eductor, piping specialty items, Insulation material etc. and Technical bid evaluation & Inspection of the same items.

Review of the engineering drawings & documents prepared by the EPC contractors.

Familiar with Shell DEPS and MAXIMO.

Preparation of engineering specification for static equipments, Storage tanks etc.

Mechanical designs of static equipment such as Pressure vessels, Heat exchangers, Columns storage Tanks etc as per international codes and standards including preparation / review of fabrication drawing.
Preparation of ITB documents for major projects, Tender packages for capital jobs and In-house work packages for revenue jobs of Refinery.
Supervising the construction activities such as fabrication, erection and testing of piping systems including the preparation of as-built drawings, hydro-test & turn over packages etc. and attending field engineering activities.
Familiar with relevant ASTM / ASME / API / MSS-SP and TEMA standards. Also conversant with relevant WRC bulletins and Shell DEPS.

EXPERIENCE PROFILE
From April, 1997: KUWAIT NATIONAL PETROLEUM COMPANY

From May, 1999 till date

Working as Mechanical Design Engineer as a direct employee with the Engineering & Services department of the Mina Al Ahmadi Refinery of Kuwait National Petroleum Company (KNPC).
Responsibilities: -
Presently responsible for all the Mechanical modification work in the FUP units, which includes units such as CDU, ARD, VR, HCR, GOD, FCC, HSR, SR, TGT, HR, HP, KD, CCR and Gas plant.
Preparation of the followings: -

* Cost estimate based on the process scheme for Capital / Revenue modification jobs.
* Work packages for in-house execution or preparation of Tender packages for the execution of capital jobs by external contractor. The package shall include detailed work scope along with revised drawings such as P & IDs, Piping plan drawings, Isometric drawings, Pipe support details, Bill of material etc.
* Prepare, plan, schedule work packages in MAXIMO.
* Purchase specification for Piping items, Valves, Safety Valves, Insulation materials etc as per Shell DEPS and process the procurement through MAXIMO.
* Technical evaluation of the bids & Inspection of piping items and equipments such as static equipments, Pumps and other package items.

Carry out piping flexibility analysis for high temperature lines using computer package CAESAR II.

Provide technical support to other disciplines or to various technical committees in the refinery such as construction supervision, technical auditing, route cause analysis committees etc.

Preparation of as-built drawings for the in-house jobs and also review the as-built drawings prepared by the EPC contractors.

Provide technical support and preparation of emergency work packages during Refinery turn-around and unscheduled shut down of the units.

Preparation of ITB documents for Major projects for both PMC and EPC contracting services and participates in the pre tender meetings & offer evaluations in association with other disciplines.

Jobs involved:

* Design, Procurement, Construction and Commissioning of Fuel supply facility to US Army. This was a critical emergency project involving 3 high-pressure pumps, metering facility and few kilometers of high-pressure piping.
* Preparation of drawings for all the underground facilities within the refinery. This job includes survey and preparation of more than 600 A0 drawings by the consultant. I was in-charge of this project and was responsible from the bid preparation to the project close out report.
* Member of the Project Management Team of the RRP (Refinery Re-construction Project) and New Oil Pie Project.
* Member of the technical committee for the implementation of the Shell Standards in KNPC.
* Design, Procurement and construction of numerous capital / revenue / profit making modification jobs in the Refinery.

From April, 1997 to April, 1999

Worked as Piping Engineer in the Project Department of Kuwait National Petroleum Company on secondment from Kuwait Ship building and Repair yard Company (KSRC).

Responsibilities a) For jobs with in-house detailed engineering.

Preparation of new drawings or modification of existing drawings/ document related to piping design, procurement and construction, which includes the following:

- P & I Diagram / Mechanical flow diagram.
- Equipment lay out drawing, piping general arrangement drawing, Isometric drawing, Vessel trim and Nozzle orientation drawing, Piping material specification etc.

Responsibilities also includes

- Performing piping flexibility analysis for high temperature lines.
- Preparation of procurement specification and assisting procurement activities for pipe, pipefitting and valves.
- Technical evaluation and recommendation of bids for piping items.
- Approval of Test certificates and Inspection of piping items.
- Preparation of Construction Tender document in coordination with other departments.
- Technical evaluation of bids for Construction work and recommendation for the same.
- Technical assistance to Construction group and supervising construction works in coordination with Construction group.
- Preparation of piping cost estimate for the new job proposals in coordination with costing department.

b) For jobs with involvement of EPC Contractors.

Checking and approval of Drawings and documents, related to piping and construction, submitted by Engineering contractor and various vendors. These documents include the following.

- Plot plan, Equipment Layout drawings, Piping general arrangement drawings, Isometric drawings, Bill of material, Piping material specifications, Piping flexibility analysis report etc.
- Procurement specifications for Pipes, fittings and Valves.
- Piping Design basis and ITB documents for Construction activities.

Responsibilities also include: -

- Inspection of Pipes, Pipefittings and Valves.
- Engineering coordination between Construction group and Engineering Contractor.
- Construction supervision, in coordination with Construction group.

Major Jobs involved

- Installation of new ARD off gas compressor and modification of existing compressors in Mina Al-Ahmadi Refinery.
- Tankage Restoration Project for Shuaiba Refinery.
- Flare Gas Recovery Unit for Shuaiba Refinery.
- Acid Gas Removal Project in Mina Al-Ahmadi Refinery.
- Restoration Project- Mina Al-Ahmadi Refinery.

From May 1996 to Dec.1996: AL BAHAR JACOROSSI, KUWAIT

Worked as Field Engineering Superintendent for the construction of 35000 TPA Ethylene Glycol Plant for EQUATE (A joint venture of Union Carbide, U.S. and Petroleum Industries Corpn. Kuwait), under the PMC by Fluor Daniel, U.S. and EPC by Foster Wheeler Italiana, Italy.

Acted as the principal point of contact for all Field-engineering issues between Engineering and Construction teams.

Responsibilities

Reporting to Project Manager on the progress of construction.

Fixing priorities, planning and monitoring the erection of Equipment and piping.

Complete administration of engineering documents including design changes, holds, releases etc.

Checking of Isometric drawings for fabrication feasibility and release for fabrication.

Site routing and design of pipe supports for small bore lines and preparation of detailed drawings.

Preparation of Hydrotest packages and final Turnover packages in cooperation with QA/QC Department.

To organize the preparation of As-built drawings and documentation.

To organize Engineering support to Cost / Scheduling and sub contractors etc. for Change orders, Back charges, Extra Work Requests, Invoice validation etc.

Preparation of technical specification and review & recommendation of bids for Pipe, Pipefitting, Valves and Structural materials.

Attending Project / Technical review meetings with Client and Subcontractors.

From July 1995 to April 1996: BECHTEL INDIA PVT.LTD, New Delhi, India.

Worked as Piping Engineer.

Responsibilities

Preparation of Equipment layout drawings and Piping arrangement drawings.

Checking of Isometric drawings and Design of pipe supports.

Performing piping flexibility analysis and pipe support study for high temperature lines using computer package CAESER II

Site supervision of piping construction and field engineering during peak construction period.

Jobs involved

1. Dhabol Power Corporation (ENRON), Maharashtra, India- As Area piping engineer.
2. Haldia Petrochemical Complex, Culcutta, India- As Area piping engineer.

From March 1993 to July 1995: THAPAR CHEMTEX CONSULTANTS LTD,
Bangalore, India.

Worked as Piping Engineer

Responsibilities

Preparation of the following:

Plot plan, Equipment Layout drawing, Piping general arrangement drawing, Isometric drawing, Pipe support drawing, Piping Material Specification, Piping Material Take Off, Vessel trim and Nozzle orientation Drawings.

Preparation of purchase specification and technical bid evaluation and purchase recommendation for Pipe, Pipefitting and Valves.

Deputed to Construction sites for the supervision of piping erection and other field engineering activities such as preparation of Hydrotest packages, Turnover packages, As-built drawings etc. and technical review / coordination meetings with Client and Subcontractors.

Jobs involved

- 150TPD STPP Plant, Suez, Egypt for International Chemical Co. Suez.- As Lead piping engineer.
- Polyester chip plant, Hainan, China.- As Lead piping engineer.
- Reliance Industries Ltd., Hazira, India.(POY Plant Off site and utilities)- As Area piping engineer.
- Indorama Synthetics Ltd., Nagpur, India.(EG AND FO Tank farm)- As Area piping engineer.

From Sept.1991 to March1993: JOHN BROWN ENGINEERING (INDIA)
PVT.LTD, Bangalore, India.

Worked as Piping Engineer

Responsibilities

Preparation of Equipment layout drawings, Piping general arrangement drawing and isometric drawings for Off shore well head platforms.

Performing piping flexibility analysis and pipe support study for high temperature lines using computer package CAESER II.

Preparation of procurement specification and technical review of bids for Skid mounted items like Dry chemical powder fire fighting system, Air / Gas drying units.

Preparation of procurement specification and technical review of bids for pipes, pipe fittings and valves.

Jobs involved

1. Well head platforms I- M,N,T & W at Bombay high for ONGC, India.- As Lead piping engineer.
2. Well head platforms NLM-5,6,8 & 9 at Bombay high for ONGC, India.- As Lead piping engineer.

From Feb.1991 to Aug.1991: CHEMTEX ENGG.OF INDIA LTD., Bombay, India.

Worked as Junior Piping Engineer

Responsibilities

Checking of Piping arrangement drawings and marking of pipe supports. Preparation of Isometric drawings, Vessel trim drawings and Nozzle orientation drawings.

Preparation of piping material take off and procurement specifications.

Jobs involved

1. PIB Project for Cochin Refineries Ltd., Cochin, India.
2. MEG Project for Reliance Industries Ltd. India.

From May 1988 Feb.1991: R.J. ASSOCIATES (ENGRS.) PVT.LTD., Bombay, India

* Worked as Mechanical engineer (From June 1989 to Feb.1991)
* Worked as Trainee Engineer (From May 1988 to May 1989)

Responsibilities

Checking of Piping arrangement drawings and marking of pipe supports. Preparation of Isometric drawings, Vessel trim drawings and Nozzle orientation drawings

Preparation of piping bill of material.

Mechanical design of process equipment such as Pressure vessels, Heat exchangers, Columns, Storage tanks etc.

Deputed to Construction sites with the responsibilities of supervising the fabrication and erection of Process equipment, Storage tanks and Piping

Jobs involved

1. Indian Organic Chemicals Ltd., Khopoli, India.
2. Lupin Chemicals Ltd., Bombay, India.
3. Deepak Nitrate Ltd., Bombay, India.

PERSONAL DATA

Nationality Indian.
Educational qualification B.Tech.in MECHANICAL ENGINEERING.University of Calicut, Kerala, India.( 1988 Batch)
Driving license Holding valid Kuwait driving license

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