Resume - Electrical Manager with 15 years Project Management & Maintenance Experience wit...

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Resume #18401

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JOB OBJECTIVE
Assignments in Project Management / Erection & Commissioning / Maintenance & Operations with a high growth oriented organization.

PROFESSIONAL SUMMARY
- An Electrical Engineering Graduate with over 14 years' experience in the areas of Project Management and Maintenance & Operations in the metal processing industry.
- Presently working as Sr. Manager – Electrical (Projects & Maintenance) with Hindalco Industries Ltd.
- Electrical Head of Smelter & SAP-III Project & Maintenance Team of Smelter & SAP-I & II.
- A strategic planner with expertise in preparing engineering designs, resource planning and contract administration to ensure completion of projects within the time & cost norms.
- Proficient in managing the erection, testing, commissioning & maintenance of a wide range of electrical control systems and equipments including MV VVVF drives (up to 4000 KW drives).
-Presently involved in Erection & Commissioning of Brownfield Copper Smelter -III of 250000 TPA capacity (Project value Rs 1450 crores). Basic Engineering by M/s Mitsubishi Matel Corporation, Japan.
- Have been involved in the commissioning of the Greenfield Copper Smelter-I of 100000 TPA Capacity. (Project Value Rs 1900 Crores). Basic Engineering by M/s Outokumpu Engineering Contractors, Finland.
- Well versed with ISO Quality Standards and the concepts of TPM, TQM, 5S and World Class Manufacturing Practices.
- A keen planner and strategist with skills in team building, organisation building capability and proven abilities in planning and managing resources.

ORGANIZATIONAL EXPERIENCE
Since May'96 with Hindalco Industries Ltd. (Birla Copper)

Key Result Areas;
Project Planning & Management
- End to end project management from planning to site mapping to monitoring on-site activities and final execution of modernisation & capacity expansion projects.
- Monitoring projects with respect to Cost, Resource Deployment, Time over-runs, Quality Compliance and Manpower Planning to ensure timely execution of projects.
- Managing contracts with national & international engineering consultants / contractors.
- Conducting project review meetings for evaluating project progress & taking adequate corrective actions if required.

OPERATIONS & MAINTENANCE
- Managing overall activities pertaining to erection and commissioning of a wide range of electrical machinery, systems and equipments.
- Performing the functions of breakdown / preventive / corrective / routine maintenance for reducing machinery downtime to minimum.
- Performing basic engineering activities like designing layouts, preparing diagrams, charts, instrument list, data sheet and technical specifications.

Highlights;
As Sr. Manager – Electrical (Projects & Maintenance) Jun'02 till date
- Heading the Smelter & SAP-I & Smelter & SAP–II teams for managing electrical maintenance works.
- Presently managing the Phase-III of the Copper Plant Expansion Project in coordination with Mitsubishi, Japan (for basic engineering) and KPGIL, Mumbai (for detail engineering).
- To be completed in Jan'05.

As Manager – Electrical (Projects & Maintenance) Jun'00 to May'02
- Successfully executed the Phase-II of the capacity expansion project to increase the productive capacity of the Copper Plant by 70,000 TPA in coordination with M/s Ausmelt (for basic engineering) and M/s Mecon Ltd. (for detail engineering).
- Core Member of the team involved in executing the capacity expansion project to increase the capacity of the Smelter Complex to 180000 tons per year entailing:
- Setting up of 200 TPD Oxygen Plant, 35KA/90V Rectifier for Electrolytic Refinery & Copper Converter.
- Installation of new equipments in the Flash Smelting Furnace.

As Dy. Manager – Projects Jun'99 to Jun'00
- Successfully executed all the electrical activities for setting up Di-Ammonium Phosphate Plant with a rated capacity of 1200 TPD. (Presently the plant is operating at 120% of rated capacity)

As Dy. Manager – Electrical Apr'98 to Jun'99
- Managed the operations & maintenance of Smelter and Sulphuric Acid Plant.
- Successfully implemented TPM, TQM, 5S and World Class Manufacturing Practices and ISO 9000 System in the plant; achieved minimum motor failure rate in the unit.
- Designed and implemented Condition Monitoring System in the plant utilising SPM 2010 Data Logger, Raytek make Laser Temperature Gun, Engineering Stethoscope and EMC Motor Checkers.

As Asst. Manager – Electrical May'96 to Mar'98
- Played a major role in the commissioning of the Greenfield Copper Smelter of 100000 TPA capacity in coordination with M/s Outokumpu Engineering Contractors entailing:
- Smelter, Material Handling & Jetty.
- Sulphuric & Phoshoric Acid Plant.
- Electrolytic Refinery & CC Rod Plant.
- Cogeneration Power Plant.
- Oxygen Plant.
The project was rated as the fastest executed Greenfield Copper Project.
(Project Value Rs 1900 Crores)

Maintenance Purview;
- Computerised Maintenance Management System, Flash Smelting Furnaces, Slag Cleaning Furnaces, Copper (Rotary) Converter, Anode Furnace (Rotary), PLC based Logics & Weighing System and Material Handling System, SPM 2010 Data Logger, Raytek make Laser Temperature Gun, Engineering Stethoscope, EMC Motor Checkers, Anode Casting, Electric Arc Furnace, Material handling, EOT Cranes and A.C. Variable Drives Packages, 33kV, 11kV & 3.3kV Switchboard, LT PCC with 5 Incomers, 7.7MW, 11KV DOL HT Motor, HT Motors, VVVF Drives (up to 750 KW), Hot ESP, DCC Drives, beside others.

Laurels & Awards
- Recipient of Company's Excellent Achiever Award in 1998-99.
- Adjudged Fast Track Employee for last three years.

Oct'90 to Apr'96 with Hindustan Zinc Ltd. as Management Trainee
- Handled the erection, testing, commissioning and maintenance operations of 132 KV Switchyard & Beneficiation Plant at the Integrated Project Division, Udaipur and R.A. Project.

Commenced career with HH Elcon (I) Ltd. as Engineer (Mar'90 to Sep'90)
- Involved in testing of all type of switches & contactors/RCCB.
Education
- B.E. (Electrical) from Malviya Regional Engineering College, University of Rajasthan (Now MNIT, Jaipur) in 1989. (Secured 71%)

Training Programmes Attended
- Allen Bradley PLC and DC Drive.
- ABB's Astat 84 for EOT Cranes.
- Installation & Maintenance of LV & MV VVVF drives of ABB make.
- 15 Days Training at OEC, Finland for Operation and Maintenance of Copper Smelters.
- 15 Days Training at Mistsubishi Copper Smelter, Naoshima, Japan in Oct'04.

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