Resume - Lead QA Engineer/Pipeline installation/Inspection and Expediting/Auditing

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Resume #3490

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PERSONAL DETAILS

Date of Birth: 4th February 1969
Nationality: Indian
Marital Status: Married

EDUCATION

1. Intermediate science from U.P. Board of education in 1997.
2. Three Years Diploma in Mech. Engg. From U.P. Board of Technical Education Lucknow in 1990 with 1st Div.
3. Six Months Diploma in Industrial Safety from National Institute of Labour Education and Management in 2004 with 1st Div
4. Six months Diploma in Total Quality Management from All India Institute of Management Studies Chennai In 2005

PROFESSIONAL CERTIFICATIONS
* CSWIP 3.0 Visual Welding Inspection Certificate
* API 510 Authorized Pressure Vessel Inspector.
* ICRA approved Lead Auditor course for ISO 9001-2000,14001:2004 and OHSAS 18001:1999,Registered with IRCA for QMS & EMS
* Level II in RT, UT, MPT and LPT.
Seminars and Others
* Senior first aid from St John Ambulance Association.
* Completed the OHAS Training course jointly organized by Hacettepe University Turkey and BOTAS.
* Attended the basic fire-fighting course conducted by Loss Prevention Association of India Ltd.
* Attended the supervising safety course organized by PDO Oman.
* Attended one day seminar on EHS Legislation organized by ASSOCHEM in coordination with Quality Council of India.
* Attended one day seminar on EMS 14001:2004
Membership
Lifetime membership of Indian Society of Non Destructive Testing.
Lifetime Professional associate member of Indian Institute of Welding.

SUMMARY OF EXPERIENCE

I have over seventeen years of experience in the Quality Assurance/ Quality Control, HSE department and project management in construction of Cross Country Pipelines, Piping and Structural works in Refineries, Construction of Storage Terminals & Process Plants, Power Plants and expediting/third party inspection of industrial materials at vendor shop on behalf of various clients. Besides above I have experience in the fields of Third Party Audit of Quality Management System, Environmental Management System, and Occupational Health and Safety Management Systems. During my tenure in construction companies, I have worked on projects belonging to prestigious clients like Indian Oil Corporation Limited, Engineers India Limited, Gas Authority of India Limited, Bharat Petroleum Corporation Limited, Howe (I) Pvt. Limited, IBP Co., Petronet, ILF & Partner LLC, Oman Gas Company, BOTAS - Turkey, BTC (under the leadership of British Petroleum),and Transco UAE. The brief description of nature of work I have involved is as follows
1. Perform many tasks within the quality assurance department. –Planning, coordinating and conducting the internal audit, implementation of procedures, control of documents, initiating corrective preventive action Maintain all records of activities, material and consumables to insure it meets with the requirements of established procedures.
2. Vendor evaluations against the established criteria.
3. Expediting and third party Inspection of various industrial goods at vendor shop on behalf of various reputed clients. And Inspection of incoming project materials and review of material test certificates and third parties inspection release notes and ensuring that the incoming materials match the specifications.
4. Perform various task in the certification department of a reputed certifying body of international repute-Planning, coordinating with customers, arrangement of external auditors/experts and conducting third party Pre assessment/certification/surveillance/Renewal audit for Quality, Environment and Occupational health and Safety management systems.
5. Implementation of quality procedures, quality control plan, auditing of project to ensure compliance to ISO 9001-2000,14001-2004 &OHSAS 18001-1999 and inspection and certification of equipment as per the established procedures.
6. Audit contractor compliance with company quality policies and procedures.
7. Reviews the performance of third party service providers of expediting services.
8. Interpretation and witnessing the various NDT for vessels, tanks, pipelines, piping etc.
9. Experience in implementation of safety requirements like various permit systems, toolbox meeting etc.
10. Inspection of construction material and review of Material test certificate/Inspection release note of TPI and preparation of material receipt and inspection report.
11. Witnessing of nondestructive testing e.g. Tensile, elongation, bending, impact, hardness.
12. Inspection of line pipes at various manufacturing stage from plate inspection to dispatch erg. Plates, rolling, visual, hydro testing, NDT, dimensional, stacking transportation etc. Leadership and ability to guide the team of Auditors, inspectors and supervisors.
13. Preparation, Implementation and maintaining the audit and surveillance program, including scheduling, performance, and reporting.
14. Generating and maintain quality trend data Directing and coordinating the identification and resolution of quality problems.
15. Coordination with Project Management, Project Engineering, Project Procurement and Project Construction in the identification and verification of quality system requirements.
16. Preparation Quality, Safety, Environment audit checklists and leads or participates in Audits of corporate/project as needed, pre-award assessments of potential vendors and subcontractors.
17. Reviews and monitors reported nonconforming conditions and associated corrective actions and trends.
18.. Reviews and reports on selected engineering and procurement documents to assure the inclusion of applicable Quality requirements.
19. Drafts QA procedures for review, approval and issue in accordance with approved procedures.
20. Follows up on actions taken in response to audit findings to assure adequacy of completed corrective actions.
21. Ability to interact efficiently with international/national clients, subcontractor
EMPLOYMENT RECORD
Dodsal Engineering and Construction PTE LTD Dubai May 2008- Till date
Experience Review
Working with Technip Dodsal consortium as a leading member of project management team at the capacity of PQM (Project QHSE Manager) for their Transco project in UAE. Project involves Engineering, Procurement and construction of 64" dia APIX65 Grade 131 Km of pipeline, Pumping station and Intermediate tank. Brief description of work involved is Vendor evaluation, ITP/QAP approval, procedures and method statements review and approval, implementation of various management systems, finalization of welding procedures for the project, interview and selection of the candidates for Quality and Safety department etc. Coordination with Project Management, Project Engineering, Project Procurement and Project Construction in the identification and verification of quality, Safety and environment management system requirements

INDIAN RAGISTER OF SHIPPING – Sep2004- May 8,2008

Experience Review
Involved in Third Party Auditing of quality management system, Environment Management system and Occupational Health and Safety Management System of various companies and evaluation of suppliers. EIL, PDIL, SAIPEM TRUINE,INDIAN RAILWAY,IOCL,ONGC are some of the clients I audited and recommended for QMS certification. Third party inspection on behalf of various client for various industrial items. Maintains a close working relationship with the Procurement Manager, Project management, third party provider and Project control manager to ensure the timely delivery of goods at job site. Coordinate with suppliers for timely submission of engineering data, and to follow-up on production progress.

PUNJ LLOYD LTD. – July 2002 – April 2004

Experience Review
February 2003 – April 2004
Project: Baku- Tabilisi- Ceyhan- LOT C Turkey (Under Leadership of British Petroleum)
Client: BOTAS Petroleum Corporation Turkey
Working as Dy Manager Quality Control for Baku-Tbilisi-Ceyhan Pipeline Project – Lot-C in Turkey (322 Kms, 42"/34"Ø pipe), which is billed as the "Project of Millennium", by the World Bank.

Project: Manmad Indore Pipeline
Client: Bharat Petroleum Corporation Ltd.
Worked as a Project coordinator for a 14" x 180 km product pipeline project. Highlight of this was successful coordination of Horizontal Directional Drilling (1.1 km) of Godavari River crossing at Dhamnod.

DODSAL & CO. LLC. OMAN – from October 2001 to June 2002
Joined Dodsal & Co LLC as a superintendent

Experience Review
Project: Salalah Gas Pipeline
Client: Oman Gas Company
Worked as a Pipeline superintendent and a leading representative of the company construction team for their 24" x 680 Km gas pipeline.

PUNJ LLOYD LTD. – from January 1991 to September 2001

Experience Review
January 2001 – September 2001
Project: Mangalore-Bangalore Pipeline Project
Client: Petronet
Worked as the Central project co-coordinator for this challenging project of 24"/18" x 334 km multi-product pipeline project. The highlight of this project is a challenging terrain of the Western Ghats, wherein coordination between the 4 spreads was the most important factor, and the timely completion was my achievement.

November 1999 – December 2000
Project: Jamnagar-Loni Pipeline Project
Client: Gas Authority of India Ltd.
Worked as the Site Quality Control Incharge for the 18" x 441 km stretch of a total of 1320 km LPG pipeline project, which is the world's longest LPG pipeline.

May 1998 – October 1999
Project: Sulphur Recovery Unit for Gujarat Refinery
Client: Indian Oil Corporation Ltd.
Worked as the Site Quality Control Incharge. This involved equipment erection, fabrication & erection of structural steel, piping.

November 1996 – April 1998
Project: Mumbai-Manmad Pipeline
Client: Bharat Petroleum Corporation Ltd.
Worked as Back-end superintendent for the 18" x 254 km multi-product pipeline project. Work involved joint coating, lowering, hydro-testing, cased crossing, submerged water crossing, horizontal directional drilling, crossing, wall installations, etc.

January 1994 – October 1996
Project: Kandla-Bhatinda Pipeline Project
Client: Indian Oil Corporation Ltd.
Worked as a pipeline engineer for this prestigious 14"/22" x 556 km stretch of a total of 1317 km product pipeline project. I was responsible for execution of most of the pipeline activities from Survey to Hydrotesting including Tie-ins, major submerged crossings of concrete coated pipes, Horizontal Directional Drilling, Caliper Pigging, etc.

May 1993 – December 1993
Project: Storage & Distribution Depot, Cherlapally
Client: IBP & Co.
I was involved in the supervision of construction of storage tanks and distribution terminal for IBP Co. at Cherlapally, Hyderabad.

September 1992 - April 1993
Project: 2 x 3 MW captive power plants, Sibsagar
Client: Oil & Natural Gas Corporation
Work involved turbine erection, in-plant piping and equipment foundation at Sibsagar, Assam.

March 1992 – August 1992
Project: Raw water system
Client: Chambal Fertilizers & Chemicals Ltd.
I was involved in the construction of intake well and laying an 16" x 8 km water pipeline for Chambal Fertilizers and Chemicals Ltd., Kota, Rajasthan.

July 1991 – February 1992
Project: Heavy Structural Steelworks for furnace and warehouse
Client: Continental Float glass, Uttar Pradesh
I was involved in the construction of Continental Float Glass Ltd. and looked after the heavy steel structural work for warehouse and furnace.

January 1991 – June 1991
Project: 2 x 5 MW Gas turbine project
Client: Tamilnadu Electricity Board
Worked as a trainee engineer for the power plant construction at Nagapattinam, Tamil Nadu

CORE COMPETENCY
 Management system auditing, Quality Assurance and Quality Control., Inspection. Project coordination. Pipeline construction
 Auditing for QMS,EMS, OHSAS.
 Expediting and Inspection of goods
 Inspection in all construction activities in cross country pipelines, Piping and welding
 Integrating safe working concepts in all spheres of activities; commitment towards safety

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