Resume - 17 years experience in urea plant commissioning & operation

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Resume #38749

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Senior level positions in Commissioning & Operation of Continuous Mega Urea Plant with leading fertilizer organisations.

PROFESSIONAL PROFILE
* A seasoned professional with over 17 years' rich experience in Commissioning & Operations, Project Execution, Environment, Health and Safety in the Chemical industry of Urea manufacturing.
* Currently designated as Senior Manager – Urea with Chambal Fertilisers & Chemicals Ltd. at Kota and leading a team of 18 graduate engineers and 26 diploma engineers.
* Expertise in managing plant operation with proven abilities in reducing downtime and escalating operational efficiencies across the plant.
* Essayed a key role in quickly resolving emergency situations in the plant across the career span.
* Commissioned 2800 MTPD Snam Urea Plant in 1994 & 2800 MTPD TEC ACES Urea Plant in 1999.
* Participated & presented paper in international seminar on ACES meet at Jakarta in 2002.
* Hands on experience of implementation of ISO 14001 and OHSAS 18001 in the plants.
* Training experience of fresh graduate engineers & diploma engineers for the plant operation.
* An enterprising leader with excellent analytical, troubleshooting and interpersonal skills.

ORGANISATIONAL EXPERIENCE
Since Oct'88 to Sept'92 at Indian Farmers Fertilisers Cooperative Ltd., Kalol.

The Career Path
Oct'88-Oct'90 GET – Urea
Oct'90-Sept'92 Astt. Engineer – Urea

Since Sept'92 at Chambal Fertilisers & Chemicals Ltd., Kota. Currently designated as Senior Manager – Urea

The Career Path
Sept'92-Jan'95 Sr. Shift Engineer – Urea
Jan'95-May'99 Asst. Shift Manager – Urea
May'99-Jan'05 Manager - Urea
Since Feb'05 Senior Manager – Urea

Broad Performance Areas

OPERATIONS
* Plan & implement the preventive / predictive / shutdown maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes.
* Oversee a team of 44 employees engaged in operation of DCS, PLC and Vibration Monitoring Systems to ensure production as per pre planned specifications and quality attributes.
* Ensure smooth operation of the Plant to optimise energy consumption & reduce costs.
* Plan & execute Turn Around of the plants.
* Initiate various modification notes, its approval and implementation for improvements in the plant.
* Prepares the capital and revenue budgets and present it to top management for approval.

PROJECT EXECUTION
* Prepared DCS & PLC graphics, to be implemented in first Indian fertilizer plant in 1994.
* Reviews P&I, conducted Hazop for second TEC ACES plant in 1999.
* Define layout & execute installation & commissioning of machines & equipment.
* Conduct tests and inspections, stabilise processes and start ups.
* Assess viability of upgradation projects, develop plans and schedules for the same.
Environment, Health and Safety
* Ensure adherence to ISO 14001 and OHSAS 18001 norms across the plant.
* Supervise audits in the plant & various projects for continual improvement.
* Conduct training for ISO & OHSAS for the entire team.
* Conduct regular audit as internal auditor for ISO & OHSAS.
* Ensure the successful implementation of Management Safety Procedure, waste Manual, Housekeeping Policy and PPE policy.

Apart from the above; notable contributions across the tenure with the organisation include:

* Manage the purchase indents & other procurement activities.
* Successfully handled 15 Turn Rounds of the plant across the career span.
* Key role in implementation of online maintenance package (IFS), plant performance information system (PPIS) and HR package (HRPR).
* Member of various plant performance review committee along with top management.
* Active participation in managing troubleshooting of plant.

TRAINING PROGRAMS ATTENDED
* Management development by MDI Gurgoan faculty.
* Auditors training Course on ISO 14001 & OHSAS 18001
* Energy conservation in industries at ASCI Hyderabad.
* Numerous other HR related trainings.

ACADEMIC CREDENTIALS
B Sc in Chemical Engineering from REC Rourkela (now NIT Rourkela), in 1988. Secured first division.
PGD in Operation Management from IGNOU in 1998.
Energy Auditors Exam by Beuro of energy Efficiency, govt. of India in 2004.

IT SKILLS
* Well versed with Windows, MS Office and the Internet.
* Working on Oracle based packages for CMMS, PPIS & HRPR, IFS EMAS for work order flow & document management.

LANGUAGES KNOWN: English and Hindi

REMUNARATION
Present: 11 lacs CTC (yearly)
Expected: 14 lacs CTC (yearly)

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