Resume - Automation and control engineer

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Resume #42683

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QUALIFICATION: B.E. (Electronics)
Year Of Passing: August 1995.
% Of Marks Obtained: 74.0%

Class Obtained: First Division With Distinction.

University: Dr. Babasaheb Ambedkar
Marathwada University,
Aurangabad (Maharashtra).

Achievements: Fifth Rank In University Of Graduation.
Achieved Certificate For
Outstanding Contribution In
Implementation Of Iso 9001-2000
Qms In Existing Organisation.

AIM IN LIFE: To Excel At Work With New Endevours & Take Up New
Challenges & Responsibities.

JOB PROFILE:
Presently Employed In Emerson Export Engineering Center (Eeec), Pune As Sr. Systems Engineer & Employed Since Janyary 24th 2005 Till Date.

Company Profile:
Eeec, Pune Is A Wholly Owned Subsidiary Of Emerson Process Management, St. Louis, Usa. The Company Is Engaged In Dcs Systems & Solutions.

Job Responsibility:
Presently Engaged Into Proposal Activity. This Involves Proposing Dcs System Based On Enquiry From Clients. The Clients Mainly Based In Europe, Middle-East & Africa Are Provided Dcs Solutions. I Am Currenlty A Dedicated Resource For Holland Office And I Propose Solution For Dcs Requirment. I Also Quote For Other Offices Of Ema Region.
I Am Also Engaged Into Handling Dcs Projects At The Database & Graphics Design Stage.
The details of different activity are as mentioned below for ready reference.
DCS Experience:

Database Design
* Identifying standard components from P&ID's.
* Generating typical data elements (points) for each of these components.
Graphics Design
* Generating and testing displays using standard Dynamo sets.
Logic Design
* Batch process software & recipe management.
Testing
* Testing of database, graphics and Batch process logic.
Projects Handled
* Putten-Welden – This project was from the Rijiswijk (Holland) EPM office. There we had to create data bases for water purification wells Water treatment project through the Holland office. Database design, Graphic design, testing & simulation of the database & Graphics was carried out.
* Aqualon, France – This project was from France EPM office. There we had to make fresh phases for the BATCH project. Total of 21 new phase logics were created. Batch process phase logic design, Graphic design, testing of batch & graphics was carried out.

* Cognis Tank Fram 75 - This was the project of Germany EPM office & I had to make 4 graphics. I created all of them & completed within 2 days.

* 49500428-BASF B1 Erweitrung - This was the project of Germany EPM office & I had to make SFC (Sequential Flow Chart) for the Grundfunktionen 5l-Reaktoren 100305. I created Phases for the project & sent to EPM Germany

Proposal Experience:
* I am a dedicated Rijswijk office remote proposal resource.
* I started working for the proposal activity from April 2005 in Emerson Export Engineering Center, Pune & have done almost 10-15 proposals for different Dutch clients & Middle-east clients.
* I have visited Rijswijk (Holland) office for 6 weeks training on Proposal activities.
* The training activity includes –
Preparation of Total project proposal which includes solution description, system architecture, I/O sizing, BOM, compliance tables, commercial summary, Project execution plan, heat load calculation, Quality manual.

* The proposal activity includes following clients –
1) NEREFCO – Netherlands refinery company.
2) DSM STANYL
3) SABIC Europetrochemicals
4) Purac Biochem
5) Aerosol
6) Bestelnummers
7) And some small quotes.

* The clients are mainly from Holland. Being a dedicated resource for Holland office, I had an opportunity to work for mainly oil & Gas, Chemical, Petrochemical, Pharmaceuticals clients of Holland.
* The maximum I/O's for any project handled so far is around 8000 I/O's.

PAST EXPERIENCE:
Before Joining Emerson, I Have Worked With Messung Systems,Pune For A Period Of Around 8 Years & As A Get (Graduate Engineer Trainee) For 6 Months In Hindusthan Gas & Industries Limited, Halol (An Aditya Birla Group Company).
The Details Are As Mentioned Below:

Job Profile 1:
Employed In M/S.Messung Systems, Baroda As Assistant Section Manager – Customer Support & Employed Since June 1st 1997 Till 31st December 2005.

Company Profile:
M/S. Messung System Is In The Field Of Manufacturing Indegeneous Factory Automation Products Since 1982. The Products Include Programmable Logic Controllers (Plcs) & Man-Machine Interfaces (Mmis).

They Have Sales & Service Collaboration With Japanese Giants M/S.Mitsubishi Electric Corporation, Japan For Their Complete Factory Automation Products Range In India & Is An Authorised Sole Distributor Of Their Product Range Namely Fx-Series Plcs, Ans- Series & Qna-Series Plcs & Mmis & Their Whole Range Of A.C. Variable Frquency Drives. & A.C. Servo Systems.

Job Responsibility:
Leading A Team Of 4 Engineers In The Installation & Commissioning Of Factory Automation Products. To Monitor Smooth Installation & Commissioning & To Ensure Trust & Faith Of Customer In Us. Apart From This Activity The Profile Also Includes Complete Servicing Related Activities Of Baroda Area Office Like Arranging Faulty Modules For Repair, Training To Customers On Software Level As Well As On Hardware, Guiding Filed Engineers In Troubleshooting Faults At Customer Sites, Ensuring Back Up Of All Technical Know-How To Support Field Engineers At The Time Of Need, Stock Updation & Inventory Preparedness.
Apart From Above I Have Independently Handled Various Project Executions Involving Plc Selection, I/O Listings, Sequence Development In The Form Of Ladder Logic On Pc Based Software Package For Messung Xmp 8-Series Plcs & Smartline-Series Mmis & Handling Of Factory Automation Products Of Mitsubishi Electric Corporation, Japan. Complete Programming & Simulation. Along With The Software Development The Job Involved Installation & Commissioning Of Automation Products At Customer Site.

PROJECT EXECUTION:

Some Of The Major Projects Involve Complete Machine Automation In Following Applications:

a) Injection Moulding Machine (OEM)
These machines are large capacity high pressure molding machines. The major manufacturers are DGP Windsor (Formerly Klockner Windsor), Cincinnati Milacron, and etc. to name a few. The major automation portion includes product selection according to the requirement of application, study of critical operation & implementation so as to achieve highest accuracy in the operation sequence of the machine & accuracy desired by the user. The job involves product installation in electrical panels, wiring as per guidelines in product catalogue keeping in view all safety precautions, testing all electrical connections, wiring, software development & download in the hardware, trials on step to step basis & then finally running the machine up to its maximum potential. After the installation phase, proper maintenance guidelines are given to the user so as to maintain the equipment. Normally regular software modifications are not required but in case of necessity changes can be done as per user requirement. Users are imparted with hands-on on the troubleshooting of hardware during fault, software diagnosis Online as well Offline. I have programmed for DGP Windsor machines & familiar with the operational sequence of the machine.

b) Blow Moulding Machine (OEM)
These machines are very much similar as far as the products are concerned, but the method of producing the product is different. In this application air is blow in semi-solid Plastic/PVC material, which inflates to take the shape of the die so that the ultimate result is the product. Major manufacturers are DGP & Cincinnati Milacron. These customers are big OEM's who have their customers all over the globe. Our job involves connection of our products in the panel, wiring in the controllers as per assignment & drawings, software development, trials & finally completing the project. These projects may take 7-10 days time depending on the criticality in operation desired by the user/customer. After final commissioning the training to the concerned engineers are imparted so that they are able to maintain the machines in good & healthy condition.

c) Compressor Control (OEM)
In these machines, the main use of our products is utilized in controlling the pressure level in airline as per requirement in factory premises. The application involves controlling of compressor by Loading/Unloading mechanism so that the air requirement which is measured in CFM (Cubic Feet Meter) is controlled & all those equipments that utilize AIR get sufficient amount of AIR for operation. This Load / Unload is carried out by checking the actual pressure in AIR line & then Start & Stop the development of AIR inside the Compressor unit. The major customer I have handled is Chicago Pneumatic India Limited (Now Atlas Copco India Limited). The job involved the same method of studying the application, designing the program as per selected hardware to suite the application & erect & commission the hardware at OEM end. After final commissioning the further jobs were done by engineers of the OEM. I had to keep a close interaction with these OEM's whether they are following the guidelines as instructed by us or not. The wiring method, precautionary measures while powering the hardware, panel ventilation in panel, wire routing in cable ducts as per standard norms, etc. so as to increase operational life of the equipment. Training to OEM engineers while commissioning at their End User sites, & related troubleshooting if any during the commissioning stage was imparted.
d) Surface Grinding Machine (End User)
This application involves use of LVDT, as the accuracy desired is very high i.e. in MICRONS. In this application the product is fine grinded which is a part of the final product. The application done by me is for VINYAS make SPM, which was installed at on end user. In the application the response of the automation products also plays a major role as the application involves very-very high accuracy of measurement.
e) Food Processing Machine (OEM)
These machines are artificial manufacturers of Dal, Rice, Noodles, etc.using large capacity DIES of these end products & the role of the PLC & Automation part is to carry out critical measurement of weights & measures, Mixing of different products in different ratios & finally producing the end products. The features of the automation product, their responsiveness to act fast on changes in external sensors are major design aspect in selecting a particular model of the hardware. The main customer is an OEM dealing in PROJECTS of NESTLE, CADBURY. The name of the OEM is AXTEL (Advanced Extrufoil Technology & Exports Limited) based at Halol near Baroda.
f) Extrusion Press (End User)
These are heavy & high-pressure extruders for manufacturing aluminum sections normally used in doors & windows linings. The automation is only sequential, as majority of design aspects have been considered in Hydraulics. The automation part includes only the digital Inputs & Outputs, which are designed, based on the sequential requirement.
g) Blister Packaging Machine (OEM)
The name is for Packing Tablets/Capsules in specially made wrappings through use of Automation & control. The machine has DC motor which move at very high torque, accurate position mechanism, Tablets are then filled & the whole section is passed through heating units which seals the boundaries so that the end product made is duly packed & safe. The major automation criticality involves maintaining records of the end product manufactured in hardcopy & the PLC is interfaced with Printer so that the results are recorded in hard copy for further reference & use by the user. The major customer handled is Karnavati engineering, Ahmedabad.

h) Pharmaceutical Machine (OEM)
The machines are Auto-Cota & Fluid Bed Drier machines. These machines have specific operations depending on the requirement. The former involves coating of tablets & capsules while the latter is used for drying the powder of Tablets before the tablets are finally made. The critical part in the Automation is the temperature, which is tuned so that the products get exact temperature & the control is PID action so that the desired temperature is maintained. The customer's like SOLACE is a good OEM exporting machines to other countries apart from their domestic customers in pharmacy sector. The other projects are Multicolumn & Sterliser projects, which are on the same line, expect different sequential part & use. The automation has again one major similarity, that of printer interface & even in some jobs have A.C.Drive interface on RS 422/RS485 for faster data transfer & quick action. The MAJOR customer being Pharmalab Engineering India Limited, Ahmedabad supplying their machines to major customers like, CADILA, CIPLA, RANBAXY, etc, to name a few i) Textile Machine (OEM)
The machines include Draw Frame, Ring Frame, Cone Winders, etc. All these machines are high-speed application where accuracy is a major factor. The automation product has to be selected such that the existing application can be proven with installation of the product as well offering new features so that the real justification can be met. The users have many machines & the current feature is that these machines are hooked to a central PC with SCADA base logic so that the data of all the machines can be stored & recorded on computer & the data's processed for further use. Each machine has independent control & each controllers are then hooked through RS485 interface to a single office computer where all data's can be viewed at one time & further processing of all those data's can be made. The major customer being Parasrampuria International, Indore & Alidhra, Surat.

j) FOUNDARY MACHINE (OEM)
These machines are used for making aluminium castings for use in vehicles of four stroke, etc. as well for making cores of sand, which are then utilized for making IRON castings for use in different applications. The latest machines are LPDC (Low pressure die casting) machines, which are used for making aluminum castings, majority of which are used nowadays in bikes & four wheelers so as to reduce the weight of engine & increase life & performance of the machine. The major features involve PID pressure control for faster response & change with reference to actual pressure.

SUMMARY:
As a whole in all projects independently handled, the majority components constitute are the Programmable logic controllers that are selected so as to suite the application. The features offered by the products so as to give better performance & advantages to the customer. The criticalities of application, its simultaneous programming so as to meet the requirement, faster response, are major advantages of product selection & their use in application. The documentation, assignment of logic, drawings of the application, sequence, logic design, programming, installation, wiring inspection as per standard norms, measures of precaution, maintenance, troubleshooting, training on hardware as well software are the areas of attention that forms the total job execution. In almost all applications customers are looking for good techno-commercial offers, good products which can be anything from simple small I/O product to complicated redundant type product, good team to ensure safe installation & commissioning, excellent after sales service & training, proper guidance at each & every step of customer requirement are the major features on which we emphasize & these features have made our name in market.

Job Profile 2:
Job Profile:
Worked As A Graduate Engineer Trainee In Aditya Birla Group Company & Looked After Preventive & Predictive Maintenance Of All Electrical & Electronic Equipments In The Company.
Experience: 6 Months
Area Of Interest:
Team Leadership, Application & Project Oriented Areas Most Sought After.

Family Background:
Father:
Retired As Deputy Chief Personnel Manager, Bokaro Steel Plant Under Public Sector Giant Steel Authority Of India Limited.
Mother:
Housewife
Elder Brother 1:
Working As A Sr. Bank Officer In Punjab & Sind Bank & Posted At Patna
Elder Brother 2:
Working As Sr. Executive Engineer-Mechanical In Ongc, Mumbai.
Elder Brother 3:
Working As Manager- Electronics &Telecom In Bokaro Steel Plant Under Steel Authority Of India Limited.
Myself:
I Am The Youngest Among Four Brothers.
Wife: House Wife With A Masters Degree In Labour & Social Welfre.
Current Location: Pune
Expected Location: Any Part Of India / Abroad Depending On Offer.
Expected Time Of Joining:
3 Months.
Preffered Time Of Interview:
Any Day Of Week Preferably Sunday In The Morning.

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