Resume - Welding Engineer

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Resume #45681

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CAREER SUMMARY
Specialization in metallurgical engineering and over 10 years professional experience as welding engineer in construction, fabrication and installation of Offshore Oil & Gas facilities, pipe lay and Power Generation, and fabrication of pressure vessels & Heat exchangers. Have given all my examinations for the EWE diploma through alternative route, awaiting results.

EXPERIENCE
Senior Project Leader:
TWI Ltd.
July 2005 to date

OBJECTIVE
To propose, win and manage a variety of projects of significant value to the business group.
Primary Generic Responsibilities
* To take responsibility for a variety of projects of significance to the performance of TWI or a major aspect of service to internal or external customers (to the level of around £200k pa).
* To identify and exploit profitable new business, in agreement with line management.
* To deliver an effective service to internal and external customers, in a timely, efficient and professional manner, developing key customer relationships.
* To show creativity in technical performance.
* Within area of responsibility, to organise workflow efficiently to seek improvements to operational methods.
* To work without supervision, solving problems by investigation or negotiation.
* To provide advice to line management in specific areas.
* To maximise margins through cost reduction and efficiency improvements.
* To provide advice to other staff using specialist expertise, coaching, training and enhancing systems as appropriate to achieve best practice.
* Within area of responsibility, to maintain up-to-date knowledge on all relevant standards, legislation, technical advances and best practice and provide informed advice to all.
* To meet the Quality Assurance, Health, Safety and Environment requirements of TWI policy and current legislation.

September 2004 to date Project Q.A.Supervisor B (Grade: Senior Professional Level 3) (Offshore QC/NDT/Welding coordinator):
J. Ray McDermott Middle East, Inc.
September 2004 to July 2005
Responsibilities included coordination of all offshore activities with regards to QC, NDT and welding matters.
Key tasks and responsibilities included:
* Planning and support of all QC/NDT field activities including major work barges, hook up barges at vendors/suppliers and regional coating yards.
* Sourcing & selection of suitably qualified and experienced QC & NDT personnel to meet project requirements for onshore fabrication and offshore installation/hook up based on workload.
* Preparation/assessment of NDT subcontractor RFQ/ TBE and award. Assists in evaluation and coordination of all subcontractor activities prior to mobilization, during project/spread and upon demob.
* Maintain records of weld procedures, welder qualifications, offshore welding performance and NDT subcontractor's performance.
* Provide Offshore QC, NDT input for bid preparation.

Welding Engineer A (Grade: Senior Professional Level 1):
J. Ray McDermott Middle East, Inc.
March 2004 to August 2004
Responsibilities included covering project welding engineering requirements for various work phases (i.e. construction, installation, hook-up, pre-commissioning, mechanical completion and hand over activities) both in onshore and offshore facilities. Additional responsibilities include verification of performance of quality system and process audits to verify compliance to project requirements.
Additional responsibility included providing welding technical support for bids. Inputs include lay rates, costs for procedures and welders' qualification and training, consumables/testing cost inputs, developmental costs and critical reviews for onshore/offshore fabrication/installation.
Involved with writing welding procedure specifications, method statements and technical queries and auditing to check and verify the compliance of working methods to specifications.

Projects currently being handled:
* Ras Laffan LNG Company Limited (RASGAS)-Wellhead Platforms and topsides, WH4, WH5 and WH6.

Welding Engineer B (Grade Professional Level 3):
J. Ray McDermott Middle East, Inc.
August 2001 to March 2004
As a welding engineer, the key functions were to review customer drawings/specifications for material and welding requirements to determine the necessary WPS/PQR required assuring the integrity of weld and supervising welding procedure and welder qualifications through the execution of welding plan. This included consumable selection and estimation, sourcing materials for WPS/PQR's, determining joint design, optimizing welding process, applying code and specification requirements to the proposed WPS, supervising PQR's on site and witness testing at laboratory, preparing WPS, reviewing welder qualification tests and approves documentation, assessing quantity of production testing required and ensuring timely performance and testing, consulting with customer's engineer and production supervisor on metallurgical and welding problems to ensure resolution, assisting in development of automatic welding systems and new methodology, supervising/monitoring work at the metallurgical laboratory and supervising welding school activities and Welder Training.

Projects Handled/worked on:
* Qatar General Petroleum Company (QGPC) (MM-105 WHJ, topsides, spur lines tie-ins and two pipelines in the MM field);
* Amenam/ Kpono AMP 1 Platform;
* Ras Laffan LNG Company Limited (RASGAS)-Wellhead Platforms, topsides, risers and pipelines, WH7;
* Spar / Hull Medusa Deep Water Project (Gulf Of Mexico);
* Spar/ Hull, Front Runner Deep Water Project (Gulf Of Mexico);

Dy. Manager- Tech. Marketing (Welding Consumables)
ADVANI OERLIKON LTD., Mumbai, India.
December 1999 to August 2001
Responsibilities included marketing of stainless steel, low alloy steel, customized consumables and hardfacing consumables all over India. Technical marketing for customer need & application based customized consumables. In addition, involved in product development for 9% Ni steel, development of 2.25Cr1Mo consumables with step cooling requirements and temper embrittlement tests(J/X factor and impact curves), qualification and approval of tests for consumables, Training & qualification of welders and supervisors as a service to customers as a part of ADOR Institute For Welding Training (AIWT)

Production Executive (Welding Engineering department):
GODREJ & BOYCE MFG. LTD, MUMBAI, INDIA.
August 1995 to November 1999
Welding Engineer for heat exchangers, pressure vessels and columns. Responsibilities included: Enquiry review(welding related aspects), preliminary welding estimate, contract review, design review (welding/PWHT related aspects), material review(weldability), Selection of welding process(es) and consumable(s)(weld planning), Welding procedure -qualification, testing and approval, Welders - training and qualification, estimation of consumables, technology development- new machines, new processes, new consumables, working environment -health and safety, weld procedure-monitoring and auditing, PWHT-design review, plan, implement., carry out in-house heat treatments, equipment - calibration and validation, fabrication procedures (welding related aspects), visual inspection, interpretation of radiographs, weld repairs.
Key achievements were: Tube to tube sheet automation, qualification of procedure and shop floor tube to tubeplate(Titanium) welding for Nirma pure water project and welding of more than 15000 tubes using Protig 315 and POC tool of Esab make. Tube to tube (316L) welding using Protig 315 and POA tool of Esab make. Procurement, customization and implementation of welding software (Prowrite ) from Computer Engg. Computerization of welding data: 513 PQR's and 1000 WPQ's. Selection and implementation of latest technology: BODE Long Seamer, Cypress Nozzle welder, Pipe ID overlay for small bore pipes using indigenously developed machine (system was developed as per our specifications based on continuous interaction with supplier), strip cladding using ESW as well as SAW on Soudometal head New processes developed included Stainless steel welding (GTAW) with flux Backing, strip cladding, tandem welding, narrow gap welding, twin arc welding, manual tube to tubesheet welding. ISO and U/R stamp activities. Defect analysis using tools like TQM and SQC to control defect rates below 3%. For six months I was deputed to site at Reliance India Ltd (site fabrication of 11 columns). I handled all functions for the site including production, inspection, welding. This project gave me an insight into planning, execution and control for site jobs. Received individual awards for top 30% performers in the year 1996-97 and 1997-98

Executive - Sales
Esab India Ltd., Mumbai, India.
July 1994 to July 1995
Handled potential customers like Rashtriya Chemical Fertiliser, Hindustan Petro Chemical Ltd., Bharat Petrochemical Ltd., Tata Electric, Babha Atomic Research Centre and Larsen & Toubro ECC.

EDUCATION
Bachelor of Technology in Metallurgical Engineering
Institute of Technology, Banaras Hindu University, India (1994)
CGPA: 8.03/10.00

PROFESSIONAL QUALIFICATIONS
* Working towards EWE by alternative route, awaiting EWE resuults, EWE exams given on 17-18 July 2006.
* Chartered Engineer (CEng) Registrant no: 549923
* Elected Member Of Welding Institute, 3rd December 2003
* Elected Member Of Institute of Materials, Minerals and Mining
* CSWIP, Senior Welding Inspector (Cert no 6809)
* Registered Senior Welding Inspector (Registration No. 1727)
* European Welding Inspection Specialist (Diploma No. EWIS/GB/03116)
* International Welding Inspector: Standard Level (Diploma No. IWI-S/GB/03116)
* API-510 Pressure vessel Inspector (Certificate No 25448)
* American Society for Quality- Certified Quality Engineer (Certificate Number 46001).
* Internal Quality Auditor - Lloyd's Register, 12th-13th April 1999

PROFESSIONAL TRAINING
* Leadership skills (In-house): 24th October 2004
* Time management (In-House): 25th October 2004
* Basic Metallurgy: The Welding Institute, 23rd-27th February 2004
* Dillinger Pressure vessel conference, 19th February 2004
* ECA Course: The Welding Institute, 24th-25th January 2004
* ISO 9000:2000 Transition Auditor Course: DNV, 9th-10th November 2003
* Interpersonal Skills (1996), Godrej In-house Training
* Development and building of Documented Management (1999) Lloyds Register
* Internal Quality Auditing Certificate Course (12th to 13th April 1999) Lloyd's Register, Mumbai, India.
* Quality Education System course in Total Quality Management "Becoming Globally Competitive" (February 1997), Anaar, Mumbai, -By J Nirdosh Reddy.
* Statistical Quality Control (June 1997) Anaar, Mumbai, -By J Nirdosh Reddy.
* Interpretation of Radiographs conducted by by ASNT LEVEL III (obtained 90%)
* `Criteria for Nuclear Pressure Vessel Fabrication' conducted Nuclear Power Corporation, Mumbai, India, (Feb. 1997).
* `Continuing Education Programme on Welding Metallurgy' conducted by Indian Institute of Technology., Bombay, India, (July 1996).
Patents & Publications
* Tube-to-Tube sheet welding: presented at an International Level Symposium International Welding Conference -1996 held at Nehru Science Centre, Mumbai.
* Quasicrystals: an overview in Banaras Metallurgist, an International periodical on research in metallurgy. Paper presented at a National level symposium held at Regional Engineering College, Tiruchirapalli.
* Semi wet analysis of YBa2Cu, IT-BHU

PROFESSIONAL MEMBERSHIPS
* Member, The Welding Institute
* Member, Institute of Materials, Minerals and Mining
* Member, American Welding Society
* Member, The Minerals, Metals & Materials Society(TSM)
* Member, American Society for Quality
* Life Member, Indian Institute of Welding
* Member, Emirates Welding Society

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