Resume - Mechanical Engineer with 14 years experience in Oil and Gas Project Management

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Resume #50267

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Date of Birth: 30th August, 1969
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Seeking senior level assignments in Project Management (Oil & Gas projects) in a growth oriented organization.
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Professional Snapshot

An astute and result oriented professional with over 14 years of experience, in Project Management in reputed organization such as Visakh Oil Refinery division of Hindustan Petroleum Corporation Limited and other companies in India.
Expertise in handling the complete project operations entailing initiation, organizing, planning, schedule and control, termination, resource utilization, manpower management and Customer Relationship Management.
Proficient in tendering, techno-commercial negotiations, scheduling and procurement of equipments and materials for various projects.
Demonstrative excellence in handling and executing major and minor Projects related to Refinery.
Distinction of currently handling EPC projects for new Sulphur Recovery Unit (project value USD 22 million), new Effluent Treatment Plant (project value USD 7 million) and construction of New Product Tanks (project value USD 10 million) in Visakh Oil Refinery of Hindustan Petroleum Corporation Limited, India.
An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities and team building.
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Academic Credentials
B.Tech (Mechanical Engineering) from Calicut University, Kerala, 1991
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Professional Enhancements

Level-II course in PT, UT, RT & MPT
Institute of Welding and Applied NDT.

Welding & Inspection Course
Welding Research Institute, BHEL, India.

Design, Fabrication & Inspection of Boilers
Bharat Heavy Plates & Vessels, India.

Usage of ERP- PM module
HPCL, India

Primavera Course
Datapro Info World Ltd, India

Certification course in Project Management
U21 Global, Singapore

Presently doing Post Graduate Diploma in Project Management
National Institute of Construction Management & Research, India

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Core Competencies

Project Planning & Management
Managing the entire process of various Refinery projects from the conception stage.
Scheduling & Monitoring projects with respect to Cost, Resource Deployment, Time over-runs, Quality compliance, Manpower planning and Delivery management to ensure timely execution of projects.
Conducting feasibility studies, assessing capital cost involved and evaluating the viability of new projects using MS-Project, IRR and other project evaluation techniques.
Project monitoring and reviewing of project schedule using PERT/CPM soft wares, ensuring cost control within budget, planning for cash flow requirements etc.
Conducting project review meetings for evaluating project progress & taking adequate corrective actions if required.
Inspecting sites to observe and evaluate condition and operability of facilities and structures, and to collect field survey data and measurements.
Managing and ensuring strict adherence to project quality, Health, Safety and Environmental (HSE), cost and schedule guidelines.
Preparing Work Breakdown and Cost Breakdown Structures.
Negotiating with Customers for effective and favourable decisions.

Commercial Operations (Contract / Liaison)
Handling project works involving estimation, tendering, preparing & evaluating Techno-commercial bids, price negotiations & project finalization.
Preparing of MR / RFQ / Tenders for services / material, evaluation of offers, techno-commercial discussion & finalisation of contract in view of project schedule.
Liasioning with external agencies & regulatory authorities to ensure compliance with requisite rules & regulations and obtaining the requisite clearances & approvals.
Co-ordinating with Process Licensor, Consultant and all concerned in-house disciplines for Residual Process Engineering, Detailed Engineering and preparation of Material Requisitions for equipments and materials.
Ensuring daily conductance of Tool Box Meeting (TBM) of Contractor's work-crew prior to issuance of Work-Permit;

Site Management
Supervising all construction activities including providing technical inputs for methodologies of construction & coordination with site management activities.
Supervision of a team of engineers for various types of job and resolving bottlenecks.
Preparing and reviewing Method Statements and Work Specific Quality Control Plans.
Identifying & developing alternate vendor source for achieving cost effective purchase of equipment, accessories & timely delivery so as to minimize project cost.
Ensuring that equipment/materials received are in accordance with the quantity & quality.
Transporting, installation and commissioning of various static and rotating equipments.
Fabricating and laying of Process and Utility piping
Actively involved in under-ground piping works, Fabrication of structural, Application of Protective Coating/Wrapping and Insulation works.
Ensuring strict adherence to necessary Safety measures (e.g., necessary preparation of work-site, Fire-fighting equipments, Personal Protective Equipments, Gas Detection Equipments, scaffolding and staging, Safe Load Indicators for Heavy Erection Equipments, usage of only certified machinery, tools & tackles etc.) prior to commencement and during execution of each activity at site.
Participating in Job Safety Analysis (JSA) as a member from execution group;

Installation & Commissioning
Installing and commissioning of various facilities.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in installation expenditures/ and achieve gross margin targets.
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Career History

Since May¡¦1997 with Hindustan Petroleum Corporation Limited

The Growth Path with Notable Contributions;

Senior Engineer - Projects (October¡¦05 to June¡¦06)
Deputy Manager - Projects (Since June¡¦06)

Key Projects Handled:
Project Title; New 65 TPD Sulphur Recovery Unit
Worth: USD 22.0 million
Role: Lead Project Engineer
Scope: The scope of the project envisages procurement, installation and commissioning of new Reactor, Heat Exchangers, Vessels / drums, Incinerator, blowers, pumps, ejectors and extensive interconnected piping, painting and insulation, civil & structural, electrical and instrumentation.

Project Title: New 180 m3/ hr Effluent Treatment plant
Worth: USD 7.0 million
Role: Lead Project Engineer
Scope: The scope of the project envisages procurement, installation and commissioning of new pumps, storage tanks, SBR, TPI, API Separator, DAF, ACF, DMF, Flash mixer, Flocculator, OWS sump, Bio sludge Thickener and extensive interconnected piping, structural, painting and insulation, civil, electrical and instrumentation.

Project Title: New Product Storage Tanks
Worth: USD 10.0 million
Role: Lead Project Engineer
Scope: The scope of the project envisages procurement, installation and commissioning of new 3 nos of product storage tanks of size
60M ID X 14.4M height- Double-deck floating roof tank- 1 Number and
40M ID X 14.4M height - Single-deck floating roof tank- 2 Numbers.

Senior Engineer - Projects (November¡¦03 to October¡¦05)

Key Projects Handled;
Project Title: Revamp of Diesel Hydro De-Sulphurisation Unit
Worth: USD 37.0 million
Scope: The scope of the project envisaged procurement, installation and commissioning of additional HDS Reactor, Make-up Gas Compressor, Feed Pump, Reactor Feed Pre-heat Exchangers, Naptha Stabilizer Column, other new Pumps and Exchangers, along with revamp of existing HDS Reactor, Make-up Gas Compressors, Feed Pumps and other existing Pumps, Air-cooled Exchangers and extensive revamp of interconnected piping and instrumentation.

Senior Engineer-Projects (Aug¡¦2001-Nov¡¦2003)

Key Projects Handled;
Project Title: Construction of:
o 2 numbers, 79m ID X 14.4m height Crude storage tanks o 1 number, 60m ID X 14.4m height Product storage tank and o 1 number, 40m ID X 14.4m height Product storage tank
Worth: USD 25.0 million
Scope: The scope of the project envisaged procurement, installation and commissioning of above storage tanks, connected civil, structural, piping, instrumentation and electrical jobs.

Engineer-Projects (Sep¡¦1998-July¡¦2001)

Key Projects Handled;
Project Title: Reconstruction of 5 Numbers LPG Spheres, 2 Numbers Propylene spheres and allied facilities and SRV's to flare project
Worth: USD 12.0 million
Scope: The scope of the project envisaged reconstruction work on all the above sphere, allied piping works, civil, structural, painting and insulation, electrical, instrumentation and commissioning of total facilities.

Engineer-Projects (Jun¡¦1997-July¡¦1998)

Key Project Handled;
Project Title: Yield Improvement of Crude Distillation Unit.
Worth: USD 10.0 million
Scope: The scope of the project envisaged erection of crude Heater; Vaccum Column; Stabilizer Column with internals;18 new pumps, 17 new heat exchangers, 2 reflux drums along with revamp of existing pumps and heat-exchangers; entire Process piping, Utility piping and various process schemes for operational flexibility; Structural works involving strengthening of pipe-rack, Fabrication and laying of underground piping network and necessary insulation / painting.

Other Minor Projects includes
Implementation of:
Closed Blow-Down system in Crude distillation unit.
Condensate Recovery system in various units.
Various process schemes.
New chemical dosing facility.
Revival of Neutralization system in DM plant.
Modification of existing fire water headers inside refinery.
Mechanical works for OM&S automation jobs.
Taking hook-up's on existing lines for expansion project
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Previous Experiences

Dec¡¦1996-May¡¦1997 Tata Consulting Engineers, as a Project Engineer
Construction of 10 numbers, 80m ID X 20m height Crude storage tanks at Essar Oil Refinery, Jamnagar, India.

Aug¡¦1995-Nov¡¦1996 Indus Engineering Limited, Mumbai,Inspection Engineer
Inspection of pressure vessels, columns, drums, heat exchangers during fabrication at fabrication shop in Mumbai.

Sep¡¦1992-Jul¡¦1995 J.K.Engineers Files, Mumbai as a Maintenance Engineer
Schedule, Supervise and closely monitor various maintenance activities, Develop contract for various maintenance job and procure various spares.
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Personal Details
Hobbies: Reading, Music & Sports
Marital Status: Married
Passport: No: Z1314853; Date of expiry: 05/04/2016.
Nationality: Indian
Sex: Male

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