Resume - M Tech with 10 years exp in Instrumentation& Control field of Fertilisers, Utili...

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Resume #50679

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Qualification:

* M.Tech in the specialization of Instrumentation & Control Systems from Jawaharlal Nehru Technological University, Hyderabad. AP, India. with 82.5%.
* Bachelor of Engineering in Electronics & Communications Engineering from Institution of Engineers (INDIA).
* Diploma in Electronics & Communications Engineering with 86.5% marks from AP State Tech., India.

Brief Introduction

* I have 10 years of experience in the field of Power Generation with GE Frame 9E,5 and 3, LM600 PC machines, Fertilizer and Utilities- Controls and Instrumentation.
* I was certified DMAIC Black Belt in Six Sigma methodology from M/s Wipro and leading couple of projects in the process improvement area.
* I have Comprehensive grasp of the following control systems
MAX 1000 PLUS +, SIEMENS TELEPERM XP, YOKOGAWA CS3000, ABB Advant-500 and AC 460 DCS Systems
GE Speedtronic Mark V&VI and Related Control & Protection logics, CSI 7500 SYSTEM
Different PLCs like ALLENBRADELY, GE-FANUC, SIEMENS and HMI systems.
Experience in Detail

M/s GMR Energy Ltd, 220MW Barge Mounted power plant, Mangalore,India.

Mar2005 to till date working as Associate Manager, heading the Control &Instrumentation, IT dept.

IT, I&C for Testing and troubleshooting of Process Control Instrumentation, PLC's, DCS, Networking and Maintenance of a 220MW Combined cycle Barge mounted Power Plant with 4 no.s of LM6000PC GE Make Gas Turbines, 4 no.s of OTSG's and one ABB Steam Turbine.
Testing, Commissioning, Trouble shooting of various types of Instruments, configuration, programming, tuning of all the controls in PLCs (MITSUBISHI, Allen Bradley, SIEMENS OP7 ), DCS ( MAX DCS Control system, IHI Control system for GE Gas Turbines, Turloop system for ABB Steam Turbine )
Computerized Maintenance & Material management System (CMMMS), LAN, Servers (Firewall, proxy, E-mail) for office use.
Integrated the systems DCS, PLCs with LAN, CMMMS, Personal Computers by DDE, OPS servers using RPC protocol.

Involved in the commissioning of Vemagiri Power Generation ltd, 388.5MW combined cycle power plant one GE Frame 9FAGas turbine with Mark VI control system, one Alstom STG with Alspa Control system, Yokogawa DCS system for HRSG and BOPs.

Responsibilities:

Involving in Testing, Commissioning of total plant I&C devices, Plant control system.
Ensuring the full utilization of plant controls, automisation.
Design, implementation of total plant network system including plant communications, LAN, ISDN servers, computers, Fiber Optic connectivity, etc etc.
Ensuring the 100% availability of data as back-up, plant control system back-up, office data back-up, etc etc.
Assisting in preparation of O&M procedures.
Involving in Operation activities as and when required (Emergency situations)
Integration of total plant control system with the office network in order to get automatic logging of plant data.
Maintain, Calibrate and repair plant Instruments of all types.
Performing routine trouble shooting activities within the time and reducing the down time.
Performing preventive maintenance on all plant Instruments and Control devices and assisting in developing the Maintenance procedures.
Performing preventive maintenance on all plant Instruments and Control devices and assisting in developing the Maintenance procedures.
Trouble shooting, programming, testing and maintaining the total plant DCS (CSI 7500 DCS system for GE LM6000PC Gas Turbines supplied by IHI, Japan, MAX DCS for Balance of Plant supplied by Hyundai, Korea, Turloop Control system for ABB steam turbine supplied by ABB, Allan Bradley PLC's of SLC5/03, SLC 5/01, SLC 5/02, PLC 5/20, Micro Logix 1500 for various applications like cooling water system, DM water system, Condenser Tube cleaning system, Debris cleaning system, EDI system for chilled water, Condensate polisher system, etc and SIEMENS Simatic S7 for Fuel handling system.
Preparation of total plant I&C related common spares, Plant control system spares.
Implementation and Maintaining the Computerized Maintenance Management system including calibration reports, testing reports, scheduled maintenance activities.
Review of total Instrumentation & Controls spare parts inventory keeping in mind the cost effectiveness.
Assuring the high availability of total Instrumentation, Plant control system minimizing the down time.
Integration of total plant control system with the office network in order to get automatic logging of plant.

M/s. Lanco Kondapalli Combined Cycle Power Plant,Vijayawada, Andhra Pradesh, India

Nov 2003 to Mar2005 in Control & Instrumentation dept..

LANCO is the one of the power plant in the A.P. with a capacity of 368.144 MW Naphtha and Gas fired Combined cycle Power Pant. Working in C& I Maintenance wing and responsible for control and instrumentation maintenance hands on activities. Plant contains:.
Two GE ALSTHOM gas turbines of Frame 9E using SPEEDTRONIC MARK V controls.
2 X Three (3) Pressure level Waste Heat Recovery Boilers supplied by HANJUNG, Korea using SIEMENS TELEPERM XP DCS.
1 VEGA 209E ABB-Alstom steam Turbine (DIGIREC 820) Using Alspa P8 Controls

Maintenance of Frame 9E Gas Turbines with SPEEDTRONIC MARK V Controls. Have experience with these systems, which includes Checks during startup, loading, synchronizing and shutdown. Have Experience with this System, which includes Control Constants Changing, Rungs Studying and Suggest for Modifications. Taking System Backup, Making Trip analysis, Configuring MODBUS Signals to DCS, IO Configuration, and Taking DATA using Data tools and Calibration and Maintenance of field Instruments. Hands-on experience on Hot Gas Path Inspection & Combustion Inspection of GE Frame 9E Gas Turbines.

Responsibilities:

Assist the C&I in charge in the establishment, implementation and maintenance of the Computerized Maintenance Management System. This is to be regarded as the complete planning, monitoring and reporting plant maintenance tool.
Execution of Predictive maintenance of control equipment, preparing procedures for all individual preventive, corrective and predictive maintenance jobs
Report any abnormalities, quality affecting, safety-related issues and performance/operation enhancing issues with superiors thereby arriving at cost-effective solutions efficiently through discussions and teamwork.
Performing preventive maintenance on all plant Instruments and Control devices and assisting in developing the Maintenance procedures.
Identifying the areas of defects or backlogs, carrying the improvements, modifications in the total plant and automating the process.
Maintain, Calibrate and repair plant Instruments of all types.
Performing routine trouble shooting activities within the time and reducing the down time
Maintaining the Computerized Maintenance Management system including calibration reports, testing reports, scheduled maintenance activities.
Review of total Instrumentation & Controls spare parts inventory keeping in mind the cost effectiveness.
Assuring the high availability of total Instrumentation, Plant control system minimizing the down time.

M/s. Nagarjuna Fertilizers & Chemicals Ltd, Kakinada, Andhra Pradesh, India

Jul 1996 to Nov 2003 in Instrumentation dept..

NFCL is the largest product of urea in south India. It is a ISO 9002 Certified company from BVQI with Production capacities of 2x 900 MTPD Ammonia, 2x1500 MTPD Urea.

In this, Working in the Captive Power Plant of the capacity of 45 MW
* 1 x Frame V GT with GE SPEEDTRONIC Mark V Controls
* 2 x Frame III GTs with GE SPEEDTRONIC Mark IV Controls
* 2 x 100 TPH NG Fired Boilers with Burner Management System of HIMA PLC
* 3 HRSGs of total capacity of 200 TPH with control of BABCOCK DCS, Germany.

Involved in the Commissioning and Maintenance of Frame 5&3 Gas Turbines with Speedtronic MARK V Control System. My Responsibilities during this Stage were,
* Modifying Site Specific Interlocks, Fine Tuning for the Startup Algorithm, Loading of Gas Turbine, Speed and Temperature Controls, Water Injection Schemes, Alarms etc.
* Protocol testing for the Gas Turbine Interlocks during commissioning
* Interlock Checks, Loop Checks & Field Instruments Calibration.
Involved in the commissioning of Distributed Control Systems, ABB Advant 500 and AC 460 Systemes used for Ammonia and Urea Plants. My Responsibilities during this stage were

* Pre-commissioning checks for Field Instrumentation and its interface with DCS
* Creating User Friendly Graphics
* Modifying the Control Interlocks for Process Efficiency for the Site Spec. Conditions
* Configuration of loops, modification of existing loops, Configuration for generating daily shift reports etc.,
* Creating Connectivity through Serial Link between the DCS and PLC
* Commissioning of Turbo Supervisory System by Bentley Nevada 3300 Series.

Had Hands on Experience on Different PLC and HMI Systems
* Creating and Editing of different Dynamic pages, reports, alarms generation, and points in the SCADA Packages like CIMPLICITY.
* L&T Yaskawa SC – U84, PLC System, Programming and development of different ladder logics for the Belt conveyors. Soft 84 is the online/offline-programming package for the U84 PLC.
* MODICON QUANTUM PLC system used for DM plant. Knowledge on programming the site-specific logics using MODSOFT as the programming editor. Creating and editing of dynamic pages using Process Window HMI.
* Working experience in like SIMATIC, CEGELEC ALSPA, ALLENBRADLEY Micrologix, SIEMENS S5 Series For Utilities Control System, OMRON PLC for Burner Management system of Waste Heat Recovery Steam Generator System.
* Good Working Knowledge on Fire fighting Systems like Agni, Fire eye Detectors and control Systems.

Trainings Undergone:
* Gas Turbine Control System GE Speedtronic MARK V Configuration & Troubleshooting by M/s. BHEL
* Training on Programming, Maintenance & Troubleshooting of SLC 500/PLC-5 systems using RSLogix-500/5 by Rockwell Automation, Pune for Allen Bradley family Controls. Includes making on-line changes to PLC-5/SLC 500 programs and/or hardware, isolate and safely correct the most common problems, working with histograms, copying, restoring and saving programs.
* MAX 1000+PLUS DCS SYSTEM training on configuration, networking, designing graphics and trouble shooting of the entire system
* 3300 series Bently Nevada Vibration Monitoring System
* Certified as an Internal Auditor on ISO 9000, ISO 14000 & OHSAS-18001 systems from M/s DNV.
* First Aid From M/s St. Johns Ambulance Association
Software:

* Experience in Visual basic controllers, MS-Office 2000, MS Project, VISIO.
* Operating systems of WIN XP, WIN 2000, WIN NT4.0
* Systems Administration of WIN 2000, WIN NT4.0.
* Network administration in design and implementation of LAN, WAN, Firewall, Proxy, Email servers, ISDN, Leased lines, Routers, etc
* Communications of data and voice, Real time communications.
* PC Hardware, etc

General Qualifications:
Ability to design and implement innovative control logic and algorithms
Measurement and manipulation of liquids and gas flows, pressures and temperatures
In-Field Installation, Testing, Commissioning, Maintenance of various types of Instruments.
Trouble Shooting, Calibration of various measuring instruments and Analyzers.
Hands on Experience in Cable Schedule preparations.
Ability to check, read, trouble shooting of Electrical Control circuits.
In-Field building / modifying control panels and / or electronics board.
Planning, scheduling, documentation of maintenance activities, setting up equipment, spare parts, coordinating maintenance and project activities
Familiar with process, Plant operations and maintenance activities and management programs.
Familiar with various Network supported Maintenance and Materials Management Systems.
Familiar with C, C++, Visual Basic, Oracle, MS OFFICE, PC hardware and software.
Familiar with LAN, Routers, ISDN, Firewall, Proxy, E-Mail servers, Win NT Administration and Information Technology
Completed Certificate course on E-Commerce Technologies and Web designing from JNTUniversity, which consists of HTML, DHTML, Java and CGI- scripting languages like Perl, Java. Networking concepts on TCP/IP etc.

Personal Information
Date of Birth: 31 Dec 1976.

Passport & Validity, Place of issue: B1782657 & 04/05/2010.,Visakhapatnam

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