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Resume #592
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Generation Manager, Asset or Plant Manager, Outage or Maintenance Manager. Five teen years experience in power generation plants projects, operation, maintenance, technical support, safety and administration. Leader in IT solutions implantation for power generation . Strong experience in the Electric Sector Law and regulations. Focus in people training and development. Frequent speaker in workshops about: Power Generation Techniques, Electricity Sector Competitiveness and Human Resources Development. Innovative and team work oriented. Develop business plans based on: “best in class” benchmarking and cost management .
Education:
BS in Mechanical Engineering, 1987. Universidad Central de Venezuela. Caracas, Venezuela.
Master Degree in Technology Transfer and Innovation, 2000. Centro de Estudios del Desarrollo (CENDES). Caracas, Venezuela.
Program for Innovative Operations Management, 1999. Japan Ministry of Trade and Industry & AOTS. Tokyo, Japan.
Management for Engineers, 1995. Management Superior Studies Institute (IESA). Caracas, Venezuela.
Professional Experience:
C.A LA ELECTRICIDAD DE CARACAS (EDC), Caracas-Venezuela.
Generation Outage Manager (1997–2000), under the responsibility of a very new unit that will perform outage and major maintenance of all EDC power plants. Steam turbine power plants: Ampliacion Tacoa (1440 MW) , Tacoa (350 MW) and Arrecifes (180 MW). Gas turbine power plants: OAM (500 MW) and IPP Cardon (300MW) .
Leader of a very specialized and strong skilled team of 80 workers, compound by planning team and execution team. Planning team to perform: plans and programs, assign human and financial resources and provide logistics support, conformed by specialized technicians and computer programmers. Execution team to perform: outage, major repair and modifications, conformed by: technicians (mechanical, electricity, electronic, instrumentation, machining tools, welding and isolation), field engineers and project leaders.
Principal activities and responsibilities:
§ Planning and execution major maintenance for all power plants owned by EDC (2.770 MW total installed capacity in hydraulic, steam and gas power plants), in agreement with EAF , FOR , EFOR, NCF and budget targets of the power plants.
§ Under the responsibility of the workshop for build , repair or adjust parts for turbine, boiler, BOP, generator, motor and I&C equipment. It includes balancing, special welding and heat treatment facilities.
§ Cost effective analysis for major repair or modification, in turbines, boilers or BOP equipment to improve efficiency, life extension or reduce risks. Perform these projects with own execution team or/and contractors.
§ Develop maintenance standards according with supplier specifications, plants operation characteristics and safety procedures. Establish standard tasks, related times and costs and measure deviations and rework to follow and improve outage service results. Shorten the length of each maintenance, by performing priority tasks, to enlarge periods between maintenance and reduce costs, following safety standards defined in master plan.
§ Contractors management, evaluation, qualification and selection. Annual average of 180 contractor workers.
§ Develop and manage annual budget according with the goals of the Generation Business Unit.
§ Develop Business Plan for the Outage Unit with goals and targets for one year and forecasting for tree years, following the international standards and adding best practices identified from benchmarking.
Results:
The unit must focus in: select standard activities develop standard times and costs, reengineer the planning unit and reinforced skills of programmers, continuous watching of the budget development, give more responsibility to project leaders, more interaction between planning and execution team, keep informed the outage team of all goal and targets, implantation the Loss Control Management Program (for safety), train a group of workers in combustion turbine maintenance, anticipate the power plant manager needs and maintain then informed of all standard and additional costs.
§ The outage unit start to work process oriented way (instead functional) then the resources were effectively distributed .
§ Develop skills in combustion turbine maintenance so the unit assigned under responsibility to perform outage to gas turbines power plants OAM (500MW, gas turbine simple cycle) plant and IPP Cardon ( 300MW IPP that supplies steam and power to the biggest refinery in Venezuela)
§ Were found that more than forty percent of the outage costs were not standard, instead additional activities that the plant personal ask for (by cost allocation management strategy and continuous support to plant managers, we shortened this value to nearly twenty percent).
§ The standard time delay reached one (1) day per each 365 programmed working days ( the programmed working days were between 400 to 600 per year, that means two or more outages or major repair at the same time).
§ The real costs deviation were fixed around 10% of the planed costs.
§ The overtime hours reduced from 28.000 to 9.000 per year.
§ Downsized from 150 workers to 80.
§ Contractors man power costs 15% reduction.
Plant Manager (1994–1997), under the responsibility of a Gas Turbine Power Plant operation, maintenance and financial planning. OAM is a 500 MW combustion power plant, located in Caracas-Venezuela. The biggest combustion power plant in Venezuela and the most modern one, and the only in EDC system with black start devices. It starts commercial operation in 1993, build to replace an old combustion turbine power plant located in the same place.
As I received the plant in the initial phase of operation I was responsible of developing O&M strategic, negotiate with the suppliers the conditions to receive the equipment and follow the guaranty terms, spare parts purchase and financial specs related to a power plant start up and commercial operation.
Is important to point out that from the start of the project, EDC was on the idea to operate OAM plant like a competitive IPP, to be prepared for a future non regulated market and the principal mission under the plant manager responsibility was to approach these goal, we must make benchmarking with best in class and design a business plan with specific targets and goals put in practice by involving the workers.
Principal activities and responsibilities:
§ Plant start up the and final adjustments for commercial operation.
§ Operation, maintenance, technical support and administration of the plant.
§ Develop budget of expenses and investment.
§ Negotiation, selection and qualification of the suppliers and contractors.
§ Assign goals and targets for costs, efficiency and performance (EAF, FOR; EFOR, NCF, Heat Rate, MW/Workers, Budget execution, etc).
§ Operators training and develop to operate peak technology of gas turbines.
§ Reengineer old organization for new requirements.
§ Purchase spare parts, negotiation and contraction of gas and fuel oil.
§ Keep plant operation under the government legislation and in accordance with labor and environmental regulations.
Results:
§ After three years of commercial operation the overall performance of the plant reached very near to the best in class IPP's (EAF=98%, EFOR=3%, NCF=65% and MW/ worker= 13,5).
§ Train and develop skills of the workers for new technology so the operators could handle the plant in a short period of time from initial start up and run the plant with good performance.
§ Down size from 78 employees to 38, focusing in critical process in the plant and the employees that would better fit in the process. Outplace workers in areas of the company in agreement with their skills and knowledge. In this particular issue was relevant the level of involvement of the workers. Develop multifunctional workers ( for example: operators could perform maintenance and vice versa), was also very important to downsize.
§ Perform a lifetime (20 years) outage plan according with supplier specifications and the site operation, include estimated expenses and investment in components repair, services and spare parts .
§ Develop and implementation a Loss control program according with international standards and Country regulations. This program is based upon 20 basic elements, from ISO 9001, to reduce costs and risks by reducing incidents and accidents to a workers and/or machinery, detection of sub-standards conditions, keep safety records, training workers in safety procedures, avoid impact to environment keeping in control emissions, effluents and noise levels.
§ Develop a three years Business Plan focus in compete in deregulated environment, based on benchmarking , performed with "best in class".
§ Savings for 2.100.000 US $ were obtained by a strong and very good technical support, covered by the guaranty.
Gas Turbines Operation Chief (1990–1994), leader of tree power plant operation teams: Naiguata plant (3MW, hydraulic), El Convento plant (40 MW, combustion) and Oscar Machado plant (200 MW, combustion) .
§ Develop and review operation and emergency procedures, keep in control plant heat rate, program preventive and corrective maintenance
§ Supervision of the statistics team, uncharged to keep machines operation and maintenance records, register safety procedures and statistics.
§ Keep operators prepare to perform even normal or emergency procedures, workers skills and knowledge evaluation and training programs develop.
§ Supervision of 7 operations chiefs and a total of 40 workers.
At the time EDC start to develop OAM power plant project (substitution the old 200 MW by a new 500 MW power plant), I get involved as operations coordinator, that included stop old machines (seven units, 20 MW each) from commercial operation gradually, while some remain in operation and at the same time, initiate the commercial operation of the new machines (five units, 100 MW each), keeping a minimum load dispatch because of the needs of the 69 kV system for these time. I also support in giving all the technical information and operators training to the purchasers of the seventh combustion turbines (Electricidad de Valencia, Vencemos and MANPA). I had to perform two responsibilities: a) the technical training of the EDC operators for operation of W 501 D5 machines and overall operation of BOP equipment and also human adaptation for new technology and organization, b) support engineering department, being Mechanical, Instrumentation and Safety leader for the project specifications and equipment approval. Design and execution protocol tests to receive W 501 D5 from commissioning.
Field Engineer (1987–1990)
§ Power plants operation execution. Operation procedures, alarms handbooks and log sheets develop. Prepare maintenance work orders.
§ Combustion turbine engineering support. Perform efficiency tests, keep operation records like EAF, FOR, EFOR and NCF.
Relevant Coursework:
Management:
Innovative Marketing Techniques/ Excellency and productivity/ Strategic Business Units Management/ Power Systems Operation and Planning in competitive environment/ Cost Management and budget management/ Strategic Planning/ Human Resources Management: empowerment, multifunctional, accountability, Neurolinguistic Programming, leadership, team work/ Service and technology.
Technical:
Industrial instrumentation/ Life extension of industrial equipment analysis/ Rotative equipment evaluation/ Operation and maintenance of distributed control systems/ Industrial maintenance programming and planning/ Industrial Power Systems/ Preventive maintenance-life extension & advanced technology for hydro, gas & steam power plants.
Information systems:
Lotus, Word, Excel & Power Point, Front Page and SAP.
Important Accomplishments:
The following information represents additional relevant projects or activities performed, a valious complementary experience.
§ Speaker in “Perspectivas del Sector Electrico Venezolano 2001” seminar (2001), Venezuelan
Vice-Presidencia (2001).
§ CENTROENERGIA WEB PAGE creation and development (2001).
§ Management Support Program (O&M, technical and costs support) develop and manage for IPP Cardon, a cogeneration 300 MW power plant, principal electricity and steam supplier of the Paraguana Refinery Complex, the biggest Venezuelan refinery (1998-2000).
§ O&M services marketing, Venezuela and Caribbean (1999-2000).
§ Power plants assets evaluation for privatization, in Venezuela (PDVSA, Enelven y SENECA ) , Colombia (ISAGEN) and El Salvador.
§ Generator rotor (400 MW ) acceptation test, Japan (1999).
§ Loss control program implementation (safety standards) in EDC generation business unit , four power plants (1995-1998).
§ SAP information system implementation in OAM plant (1997) and in outage division (1998).
§ "Loss control program for power plants" seminar, first Venezuelan loss control journeys (1997).
§ "Innovation and continuous improvement in Petroleos de Venezuela contractors and services suppliers" seminar, Venezuelan Petroleum Research Institute (1997).
§ "Competitiveness of a combustion turbine power plant" seminar, Latin-American Power Conference (1996).
§ "Technology transfer in Latin American industry " seminar, Development Studies Superior Center, 4th Innovation journeys (1995).
§ Combustion turbines and BOP equipment tests, USA (1993-1994).
§ Mechanical and instrumentation leader for OAM power plant project, specifications and design (1993-1994)
§ W501 D5 combustion turbine SCADA system (WDPF) customization and translation (1994).
§ Quality assurance standard develop and implementation for W501 D5 turbine commercial operation (1993).
§ Power generation course, J.M.Vargas University (1992).
§ Technology transfer master plan develop and implementation for combustion turbine operators (1992).
§ "Pelton Hydraulic turbines O&M" seminar (1991).
§ MS5000, Hitachi and GE, repowering project evaluation (1990).
§ Metallurgy technology course, Industrial Technology Institute (1989).
§ MS 5000 combustion turbines alarm handbook develop and implementation (1989).
§ Pelton Hydraulic Turbines design and standardization (1987).
§ Maintenance master plan design for Venezuelan hydrometeorology network (1986).
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