Resume - As an, QC/ R&D Professional in Laboratory & Process areas with 17Yrs of Extensiv...

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Resume #68949

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SUMMARY:
As an, QC/ R&D Professional in Laboratory & Process areas with 17Yrs of Extensive experience in Plant operation, Chemical analysis by classical & instrumental methods in chemical, cement, Ores, minerals, Ceramics Refractories & Metal industries, wishing to work with the professional team where I can utilize my full capacity of my knowledge and skill.

EDUCATIONAL QUALIFICATION

ACADEMIC BSc Chemistry with first class (3yrs)

(MSc)Total Quality Management (2yrs)

TECHNICAL Diploma in Fertilizer Technology (1yr)

EXPERIENCE 17 years

Work Experience:

Presently working as Senior Chemist in Dubai Aluminium Co Ltd (DUBAL) Aluminium manufacturing company in Dubai Since May 1999.

The job involved:

* The Job incorporates the management of manpower and entire laboratory operation right from analysis of all Raw materials, intermediates & Final product of aluminium smelter by classical and instrumental methods to process co ordination.
* Being a key user and having worked as a SAP QM development team member from requirement study phase to go-live phase I posses good command over the SAP QM
* Actively playing leading role in many method development projects.
* Gained many cash prize and other rewards in continuous improvement project
And introduced to lab operation pokka-yoke, JIT ¡K

* Analysis of, Calcined petroleum coke(Green,calcined),recycle anode butts,pitch for all Physical and chemical methods by instrumental(R&D carbon) & chemical methods.

* Analysis of drinking water, distillate, sea water, other treated water and effluents

* Complete responsible for Calibration, standardization of XRF for all the raw materials of aluminium smelter, and quantitative phase analysis of cryolite Bath sample, LC in coke sample, Alpha content in alumina sample by XRD and also Preparation of standard operating procedures(SOP) for any new evaluations.

* Optimization of process parameters & operating parameters with use of lab results and process out puts.
* Completely involved in installation, calibration & trouble shooting of Various XRF and XRD. and well experienced in qualitative & quantitative phase analysis of any crystalline materials by X Ray Diffractometer (XRD)

* Involved in Diff material characterization and detail studies of its impact on process
* Good at ILC,PRECESION,T TEST OF HYPOTHESIS,TEST OF HOMOMGENITY and many other instrument performance and result validation statistics.

* Involved in various CIT,SAT,PEP Projects as member and also a team leader leader

* Very good in process quality performance analysis using all kinds of statistical tool like MSA,T Test, Chi square test,SPC,Z Score,CPk, QC Charts,Six sigma

* Operation and trouble shooting of various equipment like OES, AAS, NMR, Leco C&S analyzer, Leco Oxygen analyzer, Laser particle size analyzer, UV, Etc

* Playing vital role as a bridge man between Lab & Process in product and process development activites.
* Responsible for laboratory internal, survival and renewal audits for entire laboratory.

Training in Dubal:
MS Excel advance
Suggestion scheme
NWQA Statistical software
SPC
ISO 9001-2000
Power point
Team management
Project management
Leadership skill
Six sigma
Risk assessment (Safety)
Designing of analysis
Safety inspection, hazard identification and near miss reporting.
Communication skill.
LIMS
SAP ¡Vend user training for HR,EHS & MM

From 1995 to 1999:
Worked in M/S Birla Periclase, A division of ADITYA BIRLA group as Assistant officer-Lab (R&D and Process Co_ordination).

The job involved: -

* Management of entire laboratory workforce & Task

* Co-ordination with customers for joint inspection & quality certification.

* Workings & follow -up of action plan on product and process development

* ISO Documentation and laboratory audit

* Controlling and maintaining the laboratory inventory

* Analysis of all raw materials, intermittent and final product of sea water magnesia

* Analysis of Limestone, Lump lime, hydrated lime, failure analysis of refractories.

* Data collection and statistical Process control (Three sigma level) & T-test (Test of significance), F- test, SEOE, Regression analysis of the process and quality parameters.

* Preparation of monthly reports and Trend analysis, & Co ordination with warehouse management in material certification

* Analysis of seawater, Raw water, D M Water & other treated water.

TRAINING

* Awareness program for "World class manufacturing" Organized by M/S Birla Periclase.

* Trained in VIMTA LAB at hyderabad on LASER PARTICLE SIZE ANALYSER

* "Industrial Fire fighting" Conducted by Usha Fire Fighting Equipment, India.

* One day training on Industrial Safety conducted by Productivity council, Trichy, India.

* Attended training on "First Aid" By Vishakha Safety Council, India.

1991 to 1995:

Worked in M/S Dharani cement, a division of Grasim industries Ltd, AV Birla Group as Quality control & Production Chemist (Shift incharge for QC)

Analytical experience

* Chemical analysis of raw materials like limestone, bauxite, gypsum, Redmud, clay&coke,

* Chemical analysis of raw meal, clinker cement.

* Physical analysis of cement and Clinker (Le-Chatlier expansion,Autoclave expansion,setting time, Specific surface area, Cold crushing strength etc

* Co ordination with process department on quality control

* Co ordination with mines department on quality control

* Preparation of Weekly & Monthly reports.

INSTRUMENT AND EQUIPEMENT PROFICENENCY

„« Very good working knowledge in XRF,UV, IR Leco(C&S),Oxygen, NMR,OES, GC,IC and AAS etc

„« LASER PARTICLE SIZER Mastersizer-S Software (Malvern-UK) for measuring the sub micron level particle size distribution in liquid & dry medium.

„« Crystal size analysis by Microscope (Leitz Labourluz ) coupled with image processing
Software Quantiment Q-500 MC (Leica, Germany) for studying porosity and
Crystallinity, channallisation, Grain distribution pattern & phase inferences etc

„« Haynes & Eaton apparatus for measuring the specific surface area (Liquid Nitrogen method)

„« Lime reactivity apparatus (IKA-LKA-Germany)

„« Auto titrator (ATI-Orion USA) for all type of potentiometric titration & ISE Measurements.

Up Dated R&D Projects:

1. Optimization of Settling rate and flocculent (poly acrylic product) dosing in settler, thickener & clarifier.

2. Optimization of Seed quantity to seed pre treatment for better particle growth by using Mastersizer S

3. Establishing the filtration capacity of drum filter by Leaf test

4. Optimization of BULK DENSITY of sinter feed (Green Briquettes)

5. Optimization of granulometry of limestone for better calcinations in MHF

6. Optimization of Calcination temperature & time for highly crystalline limestone.

7. Study and establishment on agglomeration Effect of SO3 On milk of
Lime slurry by using Mastersizer S

8. Established the operating procedure for LASER PARTICLE SIZE ANALYSER for different material like Titanium, chromium, limestone, MgO, CaO, Ca(OH)2, Mg(OH)2 in liquid & air
9. Effect of particle size, on porosity, Bulk density, crystal size and sintering quality of MgO Pellets.
Project currently in progress.

1. Replace fused Alumina with sinter in refractory utility in Aluminium smelter operation ¡V SAT (Leader)

2. Study on using MgO in place of AlF3 as a converter of gamma phase to Alpha phase in Alumina ¡VSAT(Leader)
3. Study on heterogeneity of anode recycle butt sample and Preparing the well homogenized and representative sample for XRF and Chemical analysis enhancing the particle distribution - SAT (Leader)

4. Actively participating in implementation of MSA to all the laboratory measurement system ¡VCIT(Member)

5 Applied DAMAC methodology in order to satisfy the very narrow control band of bath chemistry parameters in XRD instrument ¡VPEP (Leader)

5. Introduced DO,S and Don'ts for all major laboratory equipment to ensure the instrument operational security and personnel safety -SAT (Leader)

6. Standardizing the particle size distribution for XRF analysis for diff materials by using Laser particle size analyzer ¡VSAT(Leader)

7. Being a trained Risk assessor, I personally streamlined entire process of risk management in laboratory operation.

PERSONAL PROFILE
DATE OF BIRTH 18.06.1968
NATIONALITY INDIAN
MARITAL STATUS MARRIED
NO. OF CHILDREN TWO
Language Proficiency: English, Tamil, Telugu, Malayalam and Hindi.
Strengths: Knowledge, Hard work and commitment towards work.

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