Resume - I am engineering graduate in Mechanical from Shadan College Of Engineering, JNTU...

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Resume #80059

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PROFESSIONAL EXPERIENCE (Mar 2001- Till Date)
Electro Mechanical Engineer.
Saudi Perfumes and Cosmetic Industry.
P.O.Box-17013, Jeddah Saudi Arabia
Currently working as Sr.Maintenance Engr. and responsibilities are as follows,
* Maintenance of various filling and packing machine having pneumatics and hydraulic control which involves can and bottle filling line fully automated by PLC.

* Involved with commissioning of Anodizing plant having automatic control of wagons by PLC from Italtechno.

* Commissioning and maintenance of Benelli press from Italy having 12 which was fully automatic with speed of 60pcs/min

* Involved with commissioning of Automatic electroplating plant having six wagons and fully automated by Siemens s7 plc.

* Maintenance of coding machines related with Print head, Diagnosing problems of ink circuit for Domino and Hitachi coding machines.
* Modification of automatic glass bottle filling plant having gas filling facility for small size bottle 30ml.Complete design of changeover parts installation and successful testing and handover for production.

* Familiar with electrical control circuits and PLC logics for various operations of various machines.

* Maintenance of continuous propellant can filling Line having Pneumatic control, and PLC control.

* Maintenance of canline and tube line consisting of various pneumatic and hydraulic control.

* Injection moulding, blow moulding machines and Injection Stretch blow moulding machines having pneumatic and hydraulic control by PLC.

* Installation and commissioning of cream mixing plant of capacity 5000 kg which was fully automated having PLC Modicon of Schneider and complete pneumatic valvesfrom Festo.
.
* Worked as incharge of toolroom deptt. and fulfilled responsibility of getting done various job about lathe,milling,EDM and wire cut machine guiding operators to carryout various job.I have also created documents required fro fulfilling ISO standards.

* Making strategies to achieve Zero Breakdown for best plant optimization and efficient and smooth running of machines and continuous plant.
* To increase MTBF and to reduce MTTR by Root Cause Analysis and predictive maintenance depending on daily monitoring & observation chart.
* Coordination with production Deptt. for result oriented improvements in machines for better productivity.
* Coordination with Quality Assurance Deptt. for quality related problems and its solutions with modern control techniques etc.
* To estimate price of new project/machines. To see better sources of supplier with economical price.
* Preparing reports for major and frequent breakdowns and suggesting management for necessary upgradation/modification in Automation system to avoid such breakdowns.
* Suggestion to management regarding upgradation of old machines by modern instrumentation and PLC control for better productivity and quality.
* Coordination with purchase deptt. to search better sources of spare parts with economical price as per required standard.
* Coordination with planning dept. to know order details to analyze the respective machines about its working reliability needed to fulfill respective orders on time.
* Organizing inhouse training to machine operators to operate machines in best possible way.
* Making yearly maintenance budget for major overhaul, Maintenance, and Upgrade of machines.

* Preparation of lubrication schedule for machines and guiding mechanics to do it in best possible way.
* Suggesting management regarding new machines for better productivity with required quality.Discussion and follow-up with supplier for necessary modifications in machines as per requirements.

* To get quotations of civil/mech work by different contractors.To finalize contract & follow up of contractual work.

* Selection of utility services for new projects like chiller,air compressor etc.

* Training to technicians to attend breakdowns in professional way and to solve problems within minimum time and by available resources.

* Maintaining records by Computerized Maintenance Management System(CMMS).

* Controlling minimum stock of spare parts and critical foreign electronic parts,followup of purchase orders through computer networking software BAAN material management system.

* Preparation of yearly preventive maintenance schedule with coordination to production and planning deptt.

* Preparation/Upgradation of daily monitoring and observation chart for better plant optimization and guiding technicians about its use.

* Implementation of ISO 9001-2000.Preparation of necessary documents required for ISO certification and its implementations.

* Visited China in 2006 for Selection and inspection of Dip Tube machine for can valves It was fully automatic machine controlled by plc and having speed of 145pcs/min.After procurement of machine it was successfully commissioned in Employers premises.

* Visited Taiwan in March 2007 for inspection of Fully Automatic labeling machine which were having servo motors controlled by servo drives. The Machine was having speed of 80- 120 btls per min.Machine was successfully installed and commissioned in Premises.

* Visited Taiwan for Fully Automatic overwrap machine Which was controlled by PLC and having speed of 40packs/min.

I hereby declare that above information is true and will serve to my best of abilities once opportunity is pro s such as bulletted lists make sure they are properly displayed. We suggest you to replace bulleted list symbols with minus symbol (-).

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Educational Qualifications:
Sr. No. Qualification University & Institution Year Of passing. % of marks
1 B.Tech. (Mechanical) Shadan College Of Engineering and Technology,Hyd,INDIA
JNTU 2000 70

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