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CAREER SUMMARY
Senior B.S. Mechanical Engineer; responsible for overall control of supervision within the Construction group, Projects Control, Mechanical Completions (commissioning), QA/QC, Design & Process groups within the Process (petrochemical), Oil & Gas (downstream, midstream & upstream) and Power-FGD Industry, at the major EPC & Construction Contractor Company side and also the Client ((PMT) side for total 19 years (Power Plant = 9, Oil & Gas / Refinery = 7, Others =3) experience.
Key Competencies;
- Self motivated, able to work unsupervised, flexible and able to make decisions at all level of organizations and Management Team,
- Managing commissioning /construction/QA-QC teams, able to direct multidiscipline (civil, mechanical & electrical) / multinational teams,
- Maintaining effective relationships with the Client, Vendors, EPC and Sub-contractors,
- Primarily responsible for ensuring all aspects of Quality on the nominated project,
- Conversant in large multi-discipline projects with multinational-companies,
- Capable to cover multidiscipline (civil, mechanical & electrical/I&C) engineering scope.
- Experience with ISO 9001 Quality Management Systems and Quality Audit,
- Working experience with relevant industry codes, in particular API, ASME, ANSI, NFPA, BS, DIN, ARAMCO, SABIC,
- Ensuring compliance with HSE (SHE), HAZOP and PTW especially construction of Oil & Gas Refinery and Petrochemical Plant,
- Project Management with respect to man-hours, cost, quality, scope of work and schedule.
- An effective PC user, advanced knowledge on the computer software & hardware.
WORK HISTORY IN BRIEF
PERIOD POSITION COMPANY / PROJECT Project LOCATION
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Feb.08 – Jan.09 Site QA/QC Manager. MMG / PET & DBN Plant Project. / SAUDI ARABIA
Sep.06 – Jan.08 Senior QA Engineer. MMG / Ongoing 18-Projects. / SAUDI ARABIA
May.05 - Sep.06 Senior Completions (Commissioning) Eng. BOTAS / BTC Crude Oil Pipe Line Project. / TURKEY
Aug.03 – May.05 QA/QC Supervisor. SCL-ALARKO / SAKHALIN LNG Project-II. / RUSSIA
Oct.95 - Mar.03 Lead Field/Project Eng. (& Site Coordinator)ELTEM-TEK / Power Plant-FGD Projects. / TURKEY
Jan.94 - Sep.95 QA/QC Eng. / Commissioning Engineer. ENERTES / PETKIM Refinery Expansion Proj./ TURKEY
Dec.90 - Nov.93 Installation/Commissioning Engineer. CROMWELL / Interlock & Security Projects. / U.K.
Nov.89 - Jul.90 Senior Mechanical Engineer / Supervisor. ISLEM / BENGHAZI Power Plant Project. / LIBYA
Dec.87 - Nov.89 Mechanical Site/Commissioning Engineer. IZOFER / KEMERKOY Power Plant Project. / TURKEY
Sep.86 - Jul.87 Computer Programmer. "During the National Amy Service" / TURKEY
Apr.85 - Mar.86 Mechanical Site Engineer. IZOFER / KIRIKKALE Refinery // URFA Cement Fact. / TURKEY
RECENT JOB IN DETAIL
Feb.08 – Jan.09 Site QA/QC Manager
Company: MMG (Mohammed Al MOJIL Group) Dammam / SAUDI ARABIA
Project: PET Conversion & De-BottleNeck Plant Project.
Client: SABIC Ibn Rushd Petrochemical Complex - Yanbu / SAUDI ARABIA
Scope: Responsibility implementation QA/QC System with management of 23 QC Inspectors ( Structural, Civil, Welding, Piping, Rotating / Static Equipment, Coating, Insulation, E&I) and NDT / PMI Technic.
Sep.06 – Jan.08 Senior Quality Assurance Engineer (Biding & Operation/Construction)
Company: MMG (Mohammed Al MOJIL Group) Dammam / SAUDI ARABIA
Project: Total 18 ongoing construction/ maintenance projects in the field of Oil & Gas (Oil Refinery, Petrochemical Plant, Fertilizer Plant, Pipe Line, Oil Wells as offshore & onshore) also construction of Power Plant, Steel Factory and Desalination Plant.
Client: ARAMCO, SABIC, SAFCO, FOSTER WHEELER, LINERCO, Saudi TOYO, FLOUR DANIEL Int.
Scope: As a Senior QA Engineer of construction company at the HQ;
- Reviewing (Black Spot Analyze) of biding & contract documents and report to the Engineering / Project Control departments to cost & planning including QA/QC man-power estimation for bids
- Preparing of QA/QC Packages (includes P.Q.A.M, QCIP, QCR & Report Forms, WMS & Operating Instructions) for bids / awarded projects and implementation of Client comments
- CV evaluation / interviewing of QA/QC candidates, recruitment, deployment (over 150) and planning of QA/QC personnel (over 290) for 18-projects.
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ATTACHMENT-1 PREVIOUS JOBS IN DETAIL
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May.05 – Sep.06: Senior Completions (Commissioning) Engineer (& Manager / acting)
(Rotary / Stationary Equipment & Piping)
Company: BOTAS; is state authority for transportation of crude oil & gas by pipeline. ANKARA / TURKEY
Project: BTC Crude Oil Pipe Line (Turkish section of Baku-Tbilisi-Ceyhan crude oil Pipe Line with capacities 50 MTA; 46"x1076 Km's, 4 Pumps St, 2 Terminal On/Offshore, 51 Block Valves St.)
Client: British Petroleum (BP)
Scope: As an EPC Completions Engineer; to install commission & hand over Pump Stations - 2, 3 & 4
Main duties were but not limited to;
- Checking the contractor's mechanical installation(***) daily and notify the contractors about any discrepancies found according to contract, standards, drawings, ISO, P&IDs, ITPs and project specifications with an end result to ensure the contractor generated a finished installation that meets project specifications and quality.
- Dealing with QA/QC problems and ensure the safe quality of installation.
- Managing the supervision in guiding and overseeing the completions work undertaken by the various construction contractors preparing systems for hand-over and hence minimize the affects of interfaces that the commissioning contractor's/vendor's work the meets the commissioning objectives by ensuring the commissioning contractor's activities.
- Vendors call management for commissioning activities.
- Checking vendors commissioning procedures, method statements (WMS), risk assessment (RA), write and/or add relevant points missed out by vendor also preparing procedures, WMS.
- Final checking to preparing Punch Lists & As-Build P&ID, ISO and confirming all the rotating / stationery equipments was fit for purpose to gain Mechanical Completions, and then to progress Pre-Commissioning, Commissioning, and Finally, Start- up.
- Data assembling to GOC (certification software of BP), checking and collating all various certification documents, drawings, certificates of conformity etc, to make sure the entire mechanical paper works were in place to ensure client satisfaction for completion & hand over
- Completing of all cold tests of equipments and performing the line fill and commissioning test of all equipments then entire Pump Stations with the crude oil.
- Finding solution to Engineering, Quality, Process and Operating problems together with the Engineering Management.
- Participate in and assist with the co-ordination of the Project's Function & Performance Test(s).
- To act as Senior Maintenance Engineer after commissioning works for all Pump (4) & Pigging (2) Stations including Block Valves (51)
(***) Pump Station Mechanical Installation consist of Gas-Engines / horizontal & vertical HP - LP Pumps / Compressors / Diesel Generator as large scale rotary equipments, Scraper Receiver-Launcher / tanks & vessels / strainers as stationery equipments, piping including large diameter of Relief Valves / NRV / TCV / PCV / FCV / MOV / ESD & E/H actuating units.
Also Metering Station, F&G / Fire Fighting Sys, Water Treatment Sys, Waste Water Treatment Plant, Compressed & Instrument Air Plant, Fuel-gas System and Cooling/Heat Recovery/Hot Water & HVAC System Equipments as well as the buildings steel-structure & sanitary systems.
Aug.2003 – May.2005: QA/QC Supervisor (Piping/Welding Works)
Company: SCL - Sakhalin Construction Ltd /ALSIM-ALARKO A.S. Sakhalin Island/RUSSIA
Project: Sakhalin LNG Project- II (2x4.8 annual million tones LNG and Oil Export Terminal) RUSSIA
Client: Sakhalin Energy Investment Co; (is a SHELL Investment)
EPC: CTSD ; ( is CHIYOTEC Ltd & TOYO Eng Ltd Sakhalin Development)
Scope: As a construction company QA/QC Supervisor to installation / test and hand over total 436 Inch-Km's CS, HDPE & GRE piping with dia 4" to 24" and the crude oil pipe line 30"x1 Km.
- Preparing and implementation project quality plan for the piping related works
- Preparing Method Statement (WMS) for CS, HDPE, GRE piping, Painting & Insulation,
- Preparing WPS, and conducting PQR & WQR tests according to ASME-IX & GOST.
- Preparing Procedures for NDT (RT, MPI, DPI & Welding Consumables).
- Over all responsibility of all QA/QC site & office activity for piping/welding works such as;
- Managing of QC inspectors, Line checkers, NDT Technician and third party NDT sub-contractor.
- Coordinating inspection (RFI) & test together with EPC & the Client after performing internal inspection/test and arranging of test equipments/manpower for all pipe/valve/instrument installation works including welding, painting & tape wrapping, insulation & foam insulation.
- Conducting NDT test, interpreting of PT/MT & RT results and preparation of reports.
- Ensuring daily inspections and submit daily reports to the QA/QC Manager. Build and maintain all inspection reports, testing reports & the test packages and have appropriate turn-over documentation binders for each phase of the project, which are include all mechanical, welding and piping test results.
Oct.1995 – Mar.2003: Lead Field/Project Engineer (& Site Coordinator)
Company: ELTEM-TEK Consulting & Engineering. Service A.S. Ankara / TURKEY
Projects: FGD (Flue Gas Desulphurization) retrofit for;
a) (1995-1999) EUAS 3x210 MW YATAGAN Thermal Power Plant Mugla / TURKEY
b) (1999-2003) EUAS 1x210 MW ORHANELI Thermal Power Plant Bursa / TURKEY
Client: EUAS; is client as an authority for the State Power Plants and Transmission/Distribution Lines
Scope: Working as a Client(owner) representative with full responsibility of retrofitting four (4) FGD Plants; main duties were but not limited to;
- Responsible for the consultant site engineers (civil, lining, electrical, instrument and process) as a Site Coordinator.
- Provided coordination between the site organizations and the client HQ as well as coordinating and participating in all review meetings with the contractors
- To act as Client representative to ensure that design works by contractors meets Company standards and relevant industry codes. Field Engineering / Construction Management / Supervision of mechanical works I&C installation and, their quality, provide coordination between civil and mechanical works as a client engineer. Checking the contractor's activity daily, inform the Client Site Manager and notify contractors abut the any discrepancies found according to the contract, drawings, P&IDs, the project specifications, standards and common engineering practice. As result, ensure contractors generate a finished installation that meets the project specifications as well as planed budget & schedule.
- Replaying mechanical EDC (engineering & design change) requested by contractors as FCN (Field Change Notice), FQ (field query), CR (concession request) and preparing TQ (technical query), or NCR if any non- conformity
- Participated in all kinds of Inspection & test of mechanical equipments (pumps / agitators / air-blowers / compressors / generators / conveyors / bucket elevators / crushers / re-claimers / weigh-belts / wet-mills / gas-gas heaters – regavos / personnel elevators / pack-mills also gypsum handling & water treatment plants; fire fighting system equipments as rotating and Tanks & vessels /cyclones / bunkers / silos / Scrubber towers as static, piping, steel structure, welding & brazing, rubber & flake-lining of tank / pipe / ducts, coating & insulation, NDT, pressure & leakage tests and cold & hot commissioning test of all equipment as well as acceptance test of FGD Plant). Reviewed & evaluated all Tests protocols & QA/QC documents according to the contract, TIP- test and inspection plan and standards, to sign protocols.
- Dealing/participating electrical/civil & process engineering issue
- Prepared Punch Lists for I&C and mechanical installation including coating/insulation/lining.
- Taking part at the commissioning, start-up and trial run activities of mechanical equipments (rotating, stationary equipments and DCS-Teleperm-ME & XP Sys and PLC Units).
- Checking & approving of monthly progressing bill of contractors.
- Observing overall commissioning, start-up and trial run activities of the plant and preparing punch list for process and over all operation problems.
- Releasing of testing, mechanical completions, commissioning, start-up and trial run protocols
- Member of official "Temporary/Final Acceptance Committee" for Orhaneli & Yatagan FGD.
Jan.1994 – Sep.1995
Position: QA/QC Engineer / Commissioning Engineer. /// ENERTES Ltd. (TURKEY)
Client//EPC: TUPRAS; Turkish Petroleum Refinery A.S // FOSTER WHEELER
Job detail: IZMIR Refinery expansion ( Isomerization Plant ) project ( All responsibility of all QA/QC site & office activity of piping/welding works & mechanical equipments installation of Isomerization Plant as a QA/QC Engineer. To act as Commissioning Engineer during the commissioning phase after mechanical completion).
Dec.1990 – Nov.1993
Position: Installation / Commissioning Engineer. /// CROMWELL SECURITY Ltd. (U.K.)
Client//EPC: Several medium& small size costumers
Job detail: Planning, installation and maintenance of interlock & security systems.
Nov.1989 – Jul.1990
Position: Senior Mechanical Engineer/Supervisor. /// ISLEM Ltd- LIBYA Branch (LIBYA)
Client//EPC: LEC (LIBYA Electricity Authority) // LTEC (Libya Turkish Engineering Consulting) Ltd.
Job detail: Installing of CASCS (computer aided stock control system) for Power Plants.
Dec.1987 – Nov.1989
Position: Mechanical Site / Commissioning Engineer. /// IZOFER Ltd. (TURKEY)
Client//EPC: TEK (Turkish Electricity Authority, former name of EUAS) // ELECTRIM (POLAND)
Job detail: 3x210 Thermal Power Plant ( Kemerkoy/MUGLA-Turkey ): Installation and commissioning (cold & hot) of Coal Handling (crasher, conveyors, reclaimer) System.
Apr.1985 – Mar.1986
Position: Mechanical Site Engineer, /// IZOFER Ltd. (TURKEY)
Job detail: > KIRIKKALE Refinery for TUPRAS: Painting & Insulation of miscellaneous tanks, pipes, equipment
> URFA Cement Factory for CITOSAN A.S: Installation of rotating equipments (crushers, grinding mills, conveyors, re-claimer, compressors & packing system) and stationery (vessels, bunkers, silos, cyclones & filters) equipments in the Cement Factory.
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ATTACHMENT-2 SUPPLEMENTARY INFORMATION
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PERSONAL DETAILS
Date of Birth: 05.th May 1963 Nationality: Turkish
Marital Status: Single Language: Turkish, English
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JOB SITE TRAINING COURSES by VENDOR
- Horizontal Pump ; KSB, WARMAN, ANDRITZ, RUHRPUMPEN, GOULDS PUMP
- Vertical Pump ; GOULDS PUMP
- HP Pump ; URACA
- Agitator ; EKATO, LIGHTINING
- Fan ; TLT, HOWDEN
- Compressor ; ATLAS COPCO, HIBON,
- Valve/Actuator ; KSB, VELAN, ALFA LAVAL, DANIAL (pcv), AUMA (mov), ROTORK (mov)
MSA (Block & ESD with E/H actuator), MOKVELD (PCV & FCV with E/H actuator)
- Pipe (GRE) ; AMERON (GRE), TEKNOPLAS (GRE/GRP)
- Pipe (HDPE) ; AGRU (HDPE), WIDOWS (HDPE Welding)
- Grinding Sys ; KRUPP (Germany); SVEDALA (USA, now a part of METSO MINERALS)
- Coating/Painting; JUTON, SIGMA
- Rubber / Flake Lining ; KC (Keramchemie), MBT (Master Builders Tech), KAPSAN
- Wrapping, FOM, Insulation ; KUBOTO
- Sealing & Expansion Joint ; BURGMANN, JOHNCRANE
- Material/Ash Handling & Conveying; FAM,
- Regavo (Gas/Gas Heat Exchanger) ; ABB, ROTHEMUHLE
- Automation System ; PLC (Simatic S5 & S7) / Teleperm-ME / XP / OM-650 & ES680 by SIEMENS
- I&C troubleshooting ; SIEMENS ("error log" based)
- MV & LV Switchgear ; SIEMENS, ABB
- Fire Fighting Systems ; MINIMAX, KNOWSLEY SK
- Applications of Civil Engineering Products ; YKS, SIKA
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KNOWLEDGE OF IT
Operating. Sys; DOS / Windows-XP (advance) WindowsNT / 2000 / VISTA (good)
Novell (beginner), NT-Workstation (good), UNIX (beginner)
Office Program; MS Office applications Word / Excel / PowerPoint / Outlook (advanced),
Visio / Ms-Project (very good), Lotus123 (advanced)
Primavera (beginner), GOC (good), WinPC (beginner)
Programming ; C/C++ (good), Basic (very good), QBasic (very good), Visual Basic (very good)
COBOL (good), PASCAL (good), CLIPPER / FORTRAN (very Good)
Simatic S5 & S7 (beginner)
Dbase ; Access / Database (very good), ORACLE / SQL (beginner)
Graph & Design; AutoCAD (good), CorelDraw / PhotoShop / Dreamweaver / Flash (average)
Cam-Cat / Net-Cat (average), SolidWorks (beginner)
Miscellaneous; Internet (advance), PC Hardware - Drivers - Cabling (advanced), Net Hardware (average)
Scanner - Fax - Printer - Plotter (advanced)
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REFERENCES
Will be provided
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