Resume - Control System professional with 18 years experience and PMP and Six Sigma Green...

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Resume #87859

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Control System engineer with 18 years experience in Refinery and Petrochemical industries, PMI certified Project engineering professional with sound knowledge on executing refinery and petrochemical projects. Control system lead, responsible for design, development and commissioning of Distributed Control Systems and the field instruments. Looking for opportunities to leverage the technical knowledge along with project management techniques to come up in the career.

As a technical lead, currently executing Saudi Aramco projects, leading the team of engineers in getting preliminary and critical design tasks completed, reviewing EPC given design inputs like Intools database, P&IDs, control narratives, Cause and Effect diagrams and logic narratives. Instrumental in finalizing project standards, system architecture and design documents and data sheets as deliverables to customers. Procuring materials, completing the system design, panel integration staging of the system. Conducted FAT and SAT activities, punch list clearance and final handover of the system.

In addition to the technical portion, involved in project management activities like working within the scope, cost and schedule constraints of the project and escalating and resolving the issues of the tasks in critical path. Conducting weekly tracking meetings, estimating the tasks, updating the progress of the project to the management.

Certifications
PMP professional, PMP Number: 1234008
Sig Sigma Green belt
Sun Certified Solaris 7 System administrator (UNIX)

Trainings attended
Foxboro I/A series
Foxbo I/A series Mesh Network
Bently Nevada 3500 MCMS Rack configuration
RS LOGIX usage in PLC5 by Allen Bradley
Worked on SAP3 PM module
G2- Gensym application development

Project Management experience

Used Six sigma tools and CMM5i process to do Iniating, Planning, Executing and Controlling of projects. Tools used are FMEA, C&E, SIPOC, DMAIC. Templates used are WBS and checklists. Techniques used are Bottom up estimates, published data, experts judgment, Weighted scoring model. produced Pareto, histogram, S-curve charts. Reported work process info, milestone achievement, anomaly report and quality records. Mitigated risk at all stages. Archived and closed project using Clear Case.

Did alternate designs to reduce cost. Developed Project schedule, did fast tracking to overcome schedule slippages. Identified Critical path in the project. Did stakeholder analysis. Did resource leveling. Generated work performance information. Used experts judgment on estimation. Achieved documents, deliverables and conducted project and administrative closure

Technical experience

DCS ( Foxboro I/A Series)
Have done control database generation, graphics building, third party interfacing, panel engineering and training the subordinates on the engineering tools of the system.

I/A blocks exposure
In addition to simple closed loops using PID, AIN and AOUT blocks, have strong knowledge on developing logic sequence using Sequence blocks and Calc blocks to implement required logic as per process requirements.

Offsite Automation experience
Worked on Movement Automation Systems of Foxboro, integrating DCS and tank gauging systems with advanced oil movement package. Executed rules based path selection logic and multi product pipeline operations using Sequence blocks.

FDSI and FF devices integration
Have done segment design for FF H1 networks, worked on Interoperability tests of Field devices with the LAS system. Have worked on modbus serial linking with MCMS, Tank Gauing and Smart MCC devices.

DCS (Honeywell Experion PKS)
Have good knowledge on System Architecture and hands on experience on Control Builder, in developing Control modules and Sequential Control Modules. Worked on other engineering tools like, HMI web display builder, Quick builder.

Field Instruments experience
Exclusively worked as tank farm expert for 5 years doing installation and commissioning activities. Worked on

Tank Gauging system
SAAB TRL2 Tank gauging systems of Fixed roof, floating roof tanks and pressurized vessels. Have done instrument inspection, installation, calibration and commissioning of radar gauges, water level sensors and interfacing of the unit with DCS using MODBUS serial link OMIS( Oil Movement and Information System of Foxboro).

MOV PAKSCAN
Master Station and MOVs, doing initial field cable loop configuration, establishing communication with MOVs, open loop fault detection, MOVs calibration and modbus communication with Host system.

Field Analog Devices
HART and FF devices. Worked on conducting interoperability tests on other vendors transmitters like SMAR, Yokogawa with Honeywell system on Experion PKS R210. Commissioned and calibrated HART enabled dp transmitters.

Vibration Monitoring System
Bently Nevada 3500 MCMS. Involved in commissioning of this monitoring system for the critical equipments. Calibration of proximitors and temperature sensors of the equipments. 3300 rack installation and commissioning with field devices and with Host system using Modbus protocol.

Fire and Gas monitoring system
Have commissioned this system with inputs like Gas detectors, smoke detectors, Manual call points, pressure switches and outputs like Becons and FM200 fire extinguishing skids.

SAP R3 PM Module Experience
Worked on SAP R3 PM Module, creating all types of PM orders, Materials allocation, Manpower allocation, Issuing Notifications and closure of completed Orders.

Details about the companies worked

Present Employer

Invensys Middle East FZE, Dubai, UAE
Joined here in May 2007 and working as Lead engineer. Worked on Saudi Aramco GOSP 4 and Takreer Inter Refinery Pipeline Automation Projects. Presently involved in development of new engineering tools for Foxboro and Triconex systems.

Previous Employers

Honeywell Technology solutions, Bangalore, India.
Worked here for 5 years from May 2001 to May 2007 as Engineer fellow. Nature of worked carried out are initial system design as per clients requirements and IO counts, and hardware requirement. Have done interoperability testing of all field instruments with Honeywell EPKS R210 DCS. Worked as Team Lead in getting the configurator tool developed on expert system using Smalltalk.

Reliance Petroleum Ltd, Jamnagar, India.
Worked here for almost 5 years Manager (Instrumentation division) from June 1996 to May 2001. Have done commissioning of DCS, ESD, MCMS, F&G systems and analyzers and other field instruments. Worked in Maintenance department, looking after maintenance of system and field instruments.

Square 'D' Beverages Ltd, Tamil Nadu.
Worked here for less than an year, doing Instruments selection and procurement for the upcoming distillation plant.

ShriRang Synthetics Pvt Ltd, Maharashtra
Have worked here for less than an year, doing commissioning of field Instruments and Control loops

Petrokemya, Saudi Arabia
Worked here for two years as Instrumentation contract personal in Petrokemya ( Ethylene plant)on contract basis from 1993 to 1995, looking after maintenance of Honeywell DCS and field instruments

Deepak Fertilizers and Petrochemicals corporation Ltd., India
Worked as Instrument engineer for a period of One year in the Methanol plant. Left the company for abroad assignment. Have gained strong knowledge on TDC 3000 Honeywell DCS.

Pentasia Chemicals Ltd., India
Started the career as trainee and worked on AB-PLC 5/ 30 and Foxboro Pneumatic controllers and field instruments. Was very active in commissioning vacuum dryer batch process using AB-PLC.

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Brief Description

A conscientious & pro-active professional with 20+ years experience in 2 continents. Expertise in risk & project management, development/training of personnel, preparation of emergency response procedures, advising management groups and a commitment to a best practice top quartile safety culture.

Accomplished up to Manager/Division Head (Instrumentation & Control System) in India and Project Engineer in Overseas, having over 17-Years of extensive experience with broad ranging in Up stream and Down stream of the Oil & Gas Sectors (Oil & Gas Production, Transmission Pipelines, Refineries, &

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Dear Sir, Since I am looking for an interesting job opportunity in line with the job recruitment that you have recently started, I have the pleasure to submit my Curriculum Vitae for your review. For the future I would like to work in a well-organized company in a position of planner engineer.

Bachelor of Commerce from Bombay University in April 1990

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