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EDUCATION

• MSc Metallurgy (University of Sheffield) 1976-1977
• Post graduate diploma in Metallurgy (University of Sheffield) 1975-1976
• BSc Chemical Engineering (Engineering University, Lahore, Pakistan) 1964-1968

SUMMARY OF EXPERIENCE

 1998- date:     Principal Systems Engineer – Snamprogetti Ltd. Basingstoke, UK
Corrosion, Metallurgy and Materials. Preparation and review of corrosivity assessment & monitoring, Cathodic Protection, pipeline coatings, welding, paints & insulation specifications. Selection of materials, failure analysis
 1990-1997: Senior Corrosion & Metallurgical Engineer- Saudi Yanbu Petrochemical Co.
Corrosion protection, CP revamp, welding and fabrication, inspection, material selection, failure analysis
 1985-1989: Researcher - Petroleum Research Centre, National Oil Corp (NOC) Libya

Failure analysis, material selection, accident investigation and technical advisory to affiliated companies.
 1981-1985: Lecturer - Tripoli University, Libya, Materials & Corrosion Eng. Dept
 1978-1981: Investigator (Middle Management position) - British Steel Corp.,
Investigated corrosion, production and welding failures and problems.
 1974-1976: Assistant Quality Control Manager -Canada Dry UK Ltd
Responsible for products and production quality.
 1971-1974: Research Scholar -Leeds University (Member of Reaction Eng. Group)
 1969-1970: Research Scholar - Engineering University, Lahore
Design of Chemical Reactors.

EXPERIENCE DETAILS

SNAMPROGETTI LTD (March ‘98 - Date)
Principal Systems Engineer, Metallurgy, Materials
 Lead Corrosion Engineer: On Karachaganak, Lasmo & Naoc projects-Issued -- Materials selection philosophy and diagrams, Internal and external (Coating + CP) Corrosion protection philosophy for all at grade and below grade structures for the in-plant facilities and for sour and sweet Gas & Oil pipelines. Corrosion monitoring Philosophy (coupons, probes & inhibitors), Corrosivity assessment. Also issued insulation, paint & lining and welding specs. Project specification preparation and review.

 Reviewed and commented on all the related PFD’s and P&ID’s. Review of Process, Mechanical, Packages, Civil, Piping – data sheets.
 Responsible for review and approval of vendors welding WPS, PQR & WPQ, Inspection procedures, Cathodic Protection Systems, Insulation and paint requirements. Prefabrication meeting with vendors. .
Departments advised: Mechanical, Process, Piping , Inspection, Instrumentation, Electrical & Civil.

Other contract worked on include: Agip Middle East, Åsgard B, Petrochemia Plock, Nanjing Urea Plant, Oman LNG, Sarlux IGCC, Cyanamid, OMV Pakistan.

SAUDI YANBU PETROCHEMICAL COMPANY (1990 - 1997)
Senior Corrosion and Metallurgical Engineer
Responsibilities: Corrosion Protection, Materials Selection, Failure Analysis, Welding & fabrication, and inspection,

 Recommended, contracted, designed, installed, commissioned and monitored CP for pipelines, storage tanks, concrete and steel structures for ethylene, ethylene glycol, polyethylene, utilities and offsite units. Soil resistivities based design calculations made. Supervised CP installation, commissioning for plant-wide concrete foundations and on deck of chemical berth and pilings. Sea water intake pipe by Lida anodes
 Piping thickness surveys throughout the plant. On stream piping inspection and monitoring program started.
 Materials selection: solved complex problems involving materials and corrosion. Recommended and implemented changes of material for fired heater tubes, MEG column reboiler, blow down exchanger, quench water coolers, gas cycle piping for oxidation reactors, Glycol evaporation system, etc. Extensive use of ASME, ANSI, ASTM, NACE and API codes. Wrote and updated company standards.
 Failure analysis of static and rotating equipment, piping, pressure vessels, exchanger tubes, extruders and compressors. In charge of metallurgical and corrosion laboratories.
 Metallurgical, Corrosion, inspection and technical expertise to project, maintenance, process and operation departments on ethylene, glycol, utilities, polyethylene and mobile equipment units.
 Procedures and supervision of chemical cleaning of piping and heat exchangers plant-wide.
 Welding and fabrication: WPS & PQR as per ASME standards. Revised and developed company procedures for carbon and low alloy steels, stainless and high alloy steels, cast irons, HP40 and HK40 (developed a special procedure for welding of new and used furnace tubes). Reviewed and approved vendor weld procedures and welder qualifications for new projects - fired heater tubes, gas and liquid carrying pipework, pressure vessels and heat exchangers. Reviewed and approved Inspection procedures (visual, dye-pen, ultrasonic, radiography etc.) for welded constructions. Weld repair and inspection procedures during turnarounds.
 Inspection: Review and approval of inspection procedures for all new and used equipment Inspection audits and planning for turnarounds. Supervision of NDE technicians, using radiography, ultra-sonic, dye-pen techniques. Infra-red inspection of plant during operation. Storage tank bottoms inspection supervision, evaluation, recommended repair procedures. Videoscopic inspection of reactor and exchanger tubes. Wall thickness surveys to determine equipment integrity. Layout inspection frequency plans for the whole plant. Review and assessment of vendor packages for projects. Bids evaluation, products final inspection, and acceptance, release certification and development of quality and inspection plans for vendors. Represented Yanpet in prefabrication meeting for the manufacture of furnace tubes, pressure vessels and heat exchangers. Vendors include Kokomo (USA), Paralloy, Graham John Zinc (UK), Schmidt and Clemens, Linde(Germany), Centracero (Spain).
 Painting and lining procedures and inspection for the whole plant.
 Guiding and supervision of the engineers and technicians in NDT.
 Monitored and controlled boiler feed water, process, potable and firewater, steam and condensate quality by scavengers and inhibitors.

PETROLEUM RESEARCH CENTRE, NATIONAL OIL CORP) LIBYA (1985 - 1989)
Researcher
Responsibilities: Failure analysis, material selection, accident investigation and technical advisory to all affiliated companies. Inspection, Metallurgical, Corrosion and Technical advisory service to NOC and 8 affiliated drilling and production companies. Projects like Geonics surveys for CP (Mobil Ghani Field); Stress corrosion cracking failures leading to explosion and fire (Brega Petrochemical Complex), Offshore Pitting of 304 stainless steel piping and selection of materials (Agip Oil Co.), H2S cracking failure and fire (Oxy Gas Plant), casing failures (Sirte Oil Co.) and corrosion inhibitors for oil industry were completed. Oil industry problems during drilling, production and maintenance were evaluated. Set up metallurgical and corrosion engineering laboratories for product testing.

TRIPOLI UNIVERSITY, LIBYA - MATERIALS & CORROSION ENG. DEPT Lecturer (1981 - 1985)
Subjects taught: Corrosion Engineering, Selection of Materials, Failure analysis, Physical Metallurgy, Welding Technology. Engineering Economics and Chemical and Metallurgical Thermodynamics. Set up corrosion and mechanical testing laboratories.
February 1984, performed Radiographic/Ultrasonic and dye-pen on aeroplane structures -consultancy for Libyan Airlines.

BRITISH STEEL CORPORATION, UK (1978 - 1981)
Investigator (Middle Management position)
Investigated corrosion, production and welding failures and problems. Experience on failure analysis, metallography and NDT. Consultancy to surrounding chemical industry.

CANADA DRY UK LTD (1974 - 1976)
Assistant Quality Control Manager
Responsible for production and production quality. Functions like material balances, online product parameter checks, analytical work, setting up standards, product release and water quality by inhibitor etc.

LEEDS UNIVERSITY (1970 - 1974)
Research Scholar
Member of the reaction engineering group. Work was carried out on Benzene Oxidation, Rate constants were determined and a model was proposed.

ENGINEERING UNIVERSITY, LAHORE (1969 - 1970)
Research Scholar - Design of chemical reactors.

MEMBERSHIP
 NACE - USA
 Institute of Materials - UK

References available upon request.

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