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Qualifications
2003: International Welding Engineer
WTIA
2002: MIE Aust
Institute of Engineers Australia
1989: University of the Witwatersrand, Johannesburg
MSc (Eng) (Welding)
1984: Engineering Council of South Africa
Registered Professional Engineer
1977 – 1981: University of Strathclyde, Glasgow
BSc (Hons), Metallurgy (Upper Second)
1976 – 1977: Stow College of Technology, Glasgow
ONC Metallurgy (with Distinction)
1974 – 1976: Kirkaldy Technical College
CGLI, Fabrication and Welding Technician
Part II (with Merit), Part III (with distinction)
1971 – 1974: Kilmarnock Technical College
CGLI, Fabrication and Welding Technician
Part I (with Distinction)

1967 – 1971: Ayr Academy
SCE 'O' Levels in English, Arithmetic, Maths, Technical Drawing and Biology

Career History
May 2003 to date: Welding Engineer
Mitsubishi Motors Australia Ltd.
Based in the Body Shop, duties included providing expert technological assistance to both Body Shop and Hardware divisions within MMAL.
During commissioning of new welding equipment, to ensure that the process was fully functional and produced product meeting all necessary specifications.
The main processes within MMAL included MIG, resistance welding and wire seam welding, for both robotic and manual applications.
Carry out vendor audits to ensure product conformed to contract specifications.
Assessing new equipment and providing appropriate technical reports for management to consider for potential process implementation.
Performing PFMEA analysis on components and Risk Analysis on work stations

Nov 1998 - April 2003: National Technology Advisor/Manager – Qualification and Certification Board
Welding Technology Institute of Australia
Providing expert technological assistance and engineering consultation on all welding and related metallurgical matters to Australian Industry in general. This may simply be a telephone conversation or conducting on-site investigation and reporting. This would also include expert opinion in legal cases.
Advising on welding requirements relating to Australian and International Standards, e.g. welding and weld procedure qualification and welding co-ordination.
Conducting technology reviews in Australian Industry and assisting in the implementation of AS/NZS ISO 3834, Welding Coordination.
Liaison between WTIA and other organisations, e.g. with the Australian Greenhouse Office and the implementation of the Greenhouse Challenge in the Australian welding Industry.
Providing opinion on technology levels and application of the various welding related software programmes available worldwide. Typical programmes covered PQR and WPS documentation, distance learning, estimating and through to full traceability welding systems for compliance to National Standards.
Managing the WTIA Q&C Board. Producing and implementing a Quality Assurance System for WTIA Qualification and Certification Board under IIW guidelines.

Drawing up and producing appropriate examination papers for the various levels of welding qualifications offered, from AS 2214, AS 1796 Certs 1 – 10, Inspectors to post graduate diplomas. Ensuring the marking and moderation process is carried out in accordance with system requirements.

July 1995 to Nov 1998: Manager – Centre of Technology, Welding
Southern African Institute of Welding

Liaison with the University of the Witwatersrand in the implementation of, and lecturing, on a post graduate course leading to the award of GDE, or with further research work, an MSc. This course was accreditation by The Welding Institute (UK), and led to the further award of European Welding Engineer by the European Welding Federation (EWF). Duties includde ensuring both course content and duration conformed to the requirements of the EWF.
Preparation and presentation of new welding oriented courses. For example, an overview of Surfacing (hardfacing and cladding), inclusive of wear and corrosion phenomena, associated basic metallurgy, metallurgy for wear resistance, welding and allied processes (MIG, TIG, SUB ARC, Flux Cored, Thermal spraying etc.).
Consulting to Southern African industry in general, in all matters associated with welding, welding metallurgy, heat treatment and the various multinational welding specifications.
Qualification of welders and welding procedures to all national codes, e.g. ASME IX, ANSI B31.1, B31.3, AWS D1.1, EN 287 and 288.
Carrying out engineering investigations on all welding and related failures, reporting and giving recommendations on rectification and/or solutions. When required, giving assistance on welding matters relating to contractual obligations.
Consulting on computer-based weld documentation control systems and their benefits on the shop floor.

Nov 1994 to June 1995: Site Welding Engineer
Babcock Africa Energy (South Africa)

On contract to Babcock via AB Engineering based at Matla Power Station. Responsible for all aspects of welding, heat treatment and NDT. Ensuring all aspects of the job were properly qualified to the applicable codes and that all production targets were met.
The contract involved the replacement of H.P. headers and outlet piping in the superheater and reheater systems. Materials involved an upgrading from a 2-1/2 Cr 1 Mo to A335-P91 martensitic 9 Cr, X20. At the same time, all boiler steam raising elements underwent a G.O. on one unit and a Mid Term Inspection on a further two units.
Maintaining a computerised welding documentation control system and providing problem solving/trouble shooting, both practical and metallurgical was undertaken.
Responsible for 50 welders, 6 supervisors, data clerks and 2 sub-contract companies (heat treatment and NDT).

March 1994 to Oct 1994: Site Welding Superintendent
Babcock Construction Contractors (South Africa)

On contract to BCC via AB Engineering, employed as a welding superintendent on the Acrylo – Nitrile relocation project which involved the dismantling, shipping and re-erection of the plant from Austria to Sasol III, Secunda.
Responsibilities included the daily supervision of all aspects of welding production in the re-erection of piping, tanks and vessels.
Ensuring the correct P.Q.R's covering ADM, BS EN 287/288 and ASME IX where applicable and properly executed. Liaising with the client Linde/Sasol III, in all aspects of welding, heat treatment, NDT and statutory code requirements for vessel reinstatement.
Lastly, providing a metallurgical back-up on site, providing solutions when required and maintaining a computerised welding documentation control system.
Responsible for a staff of approximately 30 welders and 3 supervisors.

Sept 1991 to Feb 1994: Manager, Welding Engineering
Babcock Construction Contractors (South Africa)

Responsible for the management of the Welding Department for all Babcock construction sites and workshop. Development of new welding techniques and processes and the transfer of the appropriate technology to the workface.
Training and qualification of welders to most international standards, E.G. ASME, BS, DIN, TRD etc. Providing an engineering welding service to various departments within Babcock. e.g. R & M, Projects, Engineering and Estimating. Assessing the capabilities of various Sub-Contractors, including heat treatment and NDT companies. Trouble shooting on all Babcock sites, including Refineries and Power Stations. Providing a metallurgical input where necessary.
Development and implementation of a computer based welding Documentation Control System. The size of the program + 57000 Lines 200 integrated programmes.

Jan 1990 to Aug 1991 Site Welding Engineer
Babcock Engineering Contractors (South Africa)

Complete technical responsibility for all welding on the Babcock Mossgass Onshore Contract. Value R650,000,000. Responsible for qualification of all P.Q.R's and W.P.S in compliance with both ASME IX, ANSI B31.1 & 3 and Synfuels specifications. Total number of P.Q.R's required + 70.
Qualification of all welders, to ensure correct code requirements and correct mix of Alloy and Carbon Steel Welders.
Liaison with client and Babcock Site Managers on all welding NDT and heat treatment matters. Providing a metallurgical and trouble shooting service on site. Materials included cryogenic, stainless, inconels, nickel, carbon steel, low temp carbon steel, chrome moly (1.5, 2.25, 5 and 9) and others.
Responsible for the training and qualification of 200 local category 4 welders in conjunction with the East Cape Training Centre. Total welders on site 400.

Feb 1986 to Dec 1989: Technical Sales Manager
Welding Alloys S.A. (Pty) Ltd.

Responsible for the technical sales of Tubular Welding Wires including Submerged Arc, Open Arc, Flux Cored gas assisted types in both hardfacing and fusion welding processes and for all associated technical and engineering matters. Advising customers of performance characteristics and metallurgical considerations of the above materials and providing direct assistance when using these wires and the development of new alloy welding wires.

July 1984 to Jan 1986: Welding Engineer
Airtec Davidson (South Africa)

Responsible for devising and implementation of welding procedures, developments and processes and ensuring all welders are trained and qualified to the appropriate standards with regard to the fabrication of industrial fans.
Maintaining welding standards within recognised international specifications e.g.: ASM IX, AWS D1, 1, BS 4870 etc. Client liaison on welding and all related matters on individual contracts. Failure investigations and supervising research work where needed.

Oct 1981 to June 1984: Senior Scientist
Mintek (South Africa)

Alloy research, including some work on 3CR12 and hardfacing weld deposits. Full time research leading to MSc with the University of the Witwatersrand.

Oct 1977 to June 1981: University of Strathclyde, Glasgow.

Sept 1975 to Aug 1977: Welding Engineering Technician
R.D.L. Methil (Oil rig Fabricators)

Work included, preparing welding procedures with references to client and international welding specifications. Client liaison on welding progress, quality and procedure testing.

Oct 1974 to Aug 1975: R.D.L. Methil

Completed fourth year as an Apprentice Draughtsman.

June 1971 to Oct 1974: Newton Welding Ltd
First year apprentice welder at training school. Second year in workshop. Third year apprentice structural draughtsman in drawing office.

University Vacation Employment
Summer 1981 R.D.L. WESTBURN – WELDING ENGINEER
Summer 1980 WEIR WESTGARTH – WELDING ENGINEER
Summer 1979 FOX DIVING, GLASGOW – CONTRACT WELDER
Summer 1978 R.D.L. METHIL – WELDING ENGINEER

Papers Presented
Foundry Welding and Production (1983)
A Market Survey of Hardfacing Methods, Consumables and Microstructures
Author: J.L. Henderson

First International Conference on Surface Eng. ( The Welding Institute) 1984
Experimental trends in the assessment of composition and process variables for weld deposited hardfacing for abrasive wear resistance.
Authors: Garrett, Wright, Henderson and Ellis

Mintek Report No M258 (1986)
A market survey and alloy classification of hardfacing materials available in South Africa
Authors: JL Henderson and J Dalton

SAIF Surface Engineering Seminar (1986)
Microstructure versus Application.
Author: JL Henderson

Journal of the S.A. Institute of Mining and Metallurgy (Nov 1986)
A assessment of the factors responsible for the abrasive wear resistance of some weld deposited hardfacings
Authors: Garrett, Wright, Henderson and Ellis

R&M of Large Face Shovels SAIW Seminar (July 1987)
Components Subject to Wear.
Author: JL Henderson

Fusion - SAIW (Nov 1995)
Welding Modified 9 Chrome Steels.
Author: JL Henderson

Mechanical Technology (Nov 1996)
Structural Steel and Radiographic NDT in Terms of AWS D1.1 in South Africa.
Author: JL Henderson

Mechanical Technology (Feb 1997)
The development of power sources for welding aluminium
Author: JL Henderson

Mechanical Technology (May 1997)
Joining Dissimilar Metals By Welding and some Metallurgical Considerations.
Author: JL Henderson

Stainless Steel SASSDA (Sept 1997)
Purging for piping systems.
Author: JL Henderson

Mechanical Technology (Aug 1998)
MIG welding thin stainless steel sheet
Author: JL Henderson

Australasian Welding Journal (2nd Quarter 1999)
Back - to Basics, Important considerations when welding carbon to stainless steels
Author: JL Henderson

Australasian Welding Journal (3rd Quarter 1999)
Back - to Basics, Joining more dissimilar metals
Author: JL Henderson

WTIA 47th ANNUAL CONFERENCE
Monitoring NDT for Conformance Using Computer Assisted Management of Weld Records
Authors: JL Henderson and M Lewin

Australasian Welding Journal
Welding and the Environment in Australia
Author: JL Henderson

IIW Asian Pacific International Congress
The Greenhouse Challenge for the Welding Industry
Author: JL Henderson

Australasian Welding Journal (3rd quarter 2000)
Back-to -basics, Traceability and conformity assessment
Author: JL Henderson

Australasian Welding Journal (4th quarter 2000)
Back-to-basics; Aspects of welding thin stainless steel sheet
Author: JL Henderson

WTIA 50th Anniversary Conference (August 2002)
What Standard am I to use - AS 1556 Part 6?
Author: JL Henderson

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