Resume - I am a chemical engineer with 15 year experienced in oil, gas processing and pet...

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Resume #24810

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QUALIFICATION:
B.TECH. (Chemical Engineering)(1987-1991 Batch) with first class
Alagappa College of Technology, Annauniversity,
Chennai-600025.
Years of Experience:
Total – 14 Years
Present Experience:
Working currently with Arabian Petrochemical Company (Petrokemya) - (November2002 to till date) a 100% owned company of SABIC. Located in Al-Jubail at the eastern region of Saudi Arabia as assistant supervisor in the Polyethylene plant.
Plant producing polyethylene (LLDPE/HDPE) with the designed capacity of 800,000T/Y, the technology supplied by UCC- USA (Unipol process).
Currently looking after LLDPE/ HDPE reaction, Vent recovery, Catalyst manufacturing, Purification, Utilities, extruder and finishing sections.
Supervising the operators consisting of multinational workforce from Saudi Arabia, India, Indonesia, Philippines, Pakistan, Bangladesh and Srilanka and getting the work done in a cordial manner.
Involved in the project, erection, precommissioning, commissioning and plant start-up activities, now currently involved in the day-to-day production activities.
During project stage involved and worked along with TOYO engineering corporation (TEC-Japan) in the precommissioning of Reactor, Cycle Gas Compressor, Purification section, Catalyst manufacturing plant (M1 & S2), Vent recovery Compressor, Refrigeration compressor and in finishing section.
During commissioning and start-up of the plant involved and worked along with the Licensor-UCC.
During project stage participated in the early punch list, Punch list preparation, P&ID review, QC & QA activities such as pressure tests, isometric drawing and line check and training the subordinates.

Utility section consists of Cooling water column, Sea water-Cooling water plate exchangers, Wastewater treatment plant, Air compressors, Air dryers, Liquid waste incinerator, Flair system, LP, MP, HP steam distribution system, N2, and DM water distribution system and condensate collection system etc.
Experienced in Turn around, preparation of reactor, PPB for vessel entry, trouble shooting the PDS system, reducer deplugging, RSC injection, Modifier RO, Kill Gas, Catalyst support tube and E tapping drilling, trouble shooting in the catalyst feeder. Start up/shut down of Cycle gas compressor, VGR and refrigeration compressors.
Experienced in the purification system such as all beds regeneration, line up and isolation etc.
Experienced in Catalyst manufacturing such as M1(4525), S2(150,120). Silica dehydration, TOB preparation, SIMP preparation, reduction, Silyl chromate charging, Guard filter, precursor filter replacement, catalyst transfer, catalyst deactivation, precursor solution preparation.
Involved in grade transition, reactor start up/ shut down, PDS operation, PPB operation through DCS.
Experienced in the safety and environmental aspects of LLDPE/HDPE plant.
Taken training with venders such as
-Yokagawa- DCS (centum CS 3000)
-JSW- (Vent recovery compressor, HP N2 Compressor)
-Kobe- (Refrigeration compressor,)
-Demag Delavel- (Cycle Gas Compressor)
- Kobe Extruders
- Additives system
-Pneumatic conveying system
- Silos and Blenders management system
- Packaging section.
Involved in the precommissioning and commissioning of Metal Alkyls such as (TEAL, DEAC, TnHAL, and DEAEO) and THF Iso containers unloading facility and handling of alkyls.

PAST EXPERIENCE HISTORY:
1. (1991-1997)
M/S Indian Petrochemicals Corporation Limited, MGCC, Nagothane, Maharastra. 4042125 since December' 91 to March '97 as Sr. production Engineer. Plant producing Low Density Polyethylene with the technical know-how from CDF- CHEME France.
a. Actively involved in the erection, Pre commissioning and commissioning activity of the plant.
b. In-charge of the shift operations, DCS YOKOGAWA CENTUM and utilities operation.
c. In-charge of the plant safety.
d. Dispatches in shift
* Very well experienced in the operation of High- pressure Ethylene compressors, reactor, Separators, Extruder, All types of heat exchangers, Refrigeration systems, Pneumatic conveying, Catalyst storage and preparation etc
* Well conversant with plant start-up, shutdown activities.
* Having hands on experience in the operation of the DCS system.
* Conversant with the safety aspects of the petrochemical Plant.
* Have done a lot of optimization and plant improvement activities.
* Taken a full- fledged training in the operation of the YOKOGAWA CENTUM DCS system.

2. (1997-2002)
Working for M/S Chevron Oronite-Indian Additives Limited a joint sector of M/S Madras refineries and M/S Chevron Chemical Company, USA. One of the Leading Lubricating Oil additives manufactures in India.
From March 1997 to June 2000worked as Shift supervisor (operation) since then working as Plant Technical service Specialist (Technical Services Department).
As Shift supervisor (Operations)
In-Charge of Lube oil additive manufacturing and package blending plants in shifts as Shift supervisor and carried out the following activities., b. In-charge of the shift production of the plant, Utilities & Effluent treatment Plant.
c. The utility section consists of Boilers, Cooling water tower, Instrument air compressors, Air driers, DM water generation plant, Effluent treatment plant, hot oil unit and Solid waste incinerator.
d. In-charge of the Operation of the DCS – TDC 3000 by Honey well.
e. In charge of Safety and environment in shifts.
f. Manpower allocation and dispatches in shifts.
g. Compliance to ISO 9002.
h. Training of Subordinate.
Well experienced in the operation of DCS-TDC 3000. Taken training at TATA HONEY WELL, Poona on operation and trouble shooting of the system.
As Plant Technical service specialist (Technical Service Department)
a. Trouble shooting of the plant and the utility section, monitoring sampling of CW, DM water, ETP plant and Boiler blow down. Receiving the sample result from the LAN and initiate corrective action to run the utility section in a desired manner.
b. Done cost effective study of different water chemical supplier and suggested the vendor on cost and performance and service basis to management.
c. Prepared monthly report on ETP performance using SQC techniques and suggested method to run the ETP plant in most environmentally friendly manner.
d. Done analytical study and reported what went wrong in ETP abnormalities and suggested solutions.
e. Review of Modification and improvement of the plant.
f. Optimization of the resources and profit maximization g. Compliance of the environmental aspects of the plant- Involved very actively in the ISO14001 certification. Performed as internal auditor.
h. Developing new products i. In charge of the pilot plant j. Maintaining a database of the plant parameters and interpretation of the data.
k. Developing specifications l. Customer compliant m. In charge of the activities relating to Pollution Control board
* Well experienced in the developmental aspects of the plant, Optimization of the resources, minimizing the effluents, material handling etc
Involved in new Projects and plant expansion activities. Co-ordinated with RIA, EIA studies, and involved in new tanks and pipeline erection, inspection and commissioning activities.

OTHER EXPERIENCE:
Well conversant with MS office software.
Hands on experience in ISO 9000/ISO 14001 procedures.
Experienced in Auto CAD Release '97 operation and MS Project Software operations.
Experienced in preparation of SQC/SPC Chart and its Analysis report.

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