Resume - Total 24 years in various capacities in Oil refinery, Gas processing including G...

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Resume #2485

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RESUME¡¦

Objective: A challenging technical position where I can utilize my extensive background in Oil & Gas sector, innovative commissioning skills & exceptional conceptual abilities for design and start-up of new project / Debottlenecking or Plant Change management.

Nationality: Indian
Date of Birth: 01.08.1951

Summary:

a) Educational Qualification: B.Tech (Chemical Engineering)
M.Tech (Chemical Engineering)
Petroleum Refinery Engg. and
Petrochemicals as elective.
PG Diploma in Management from
All India Management Association, New Delhi

Course Year Board / University % Marks Remarks
SSLC 1966 - 67 AP Board of Sec. Education 75.1 No classes
PUC 1967 - 68 Andhra University 76.5 I Class
B.Tech 1968 - 74 Andhra Univ. 73.7 I Class Distinction
M.Tech 1975 - 78 Andhra University 69.5 I Class b) Industrial Experience: Industrial career started with Caltex - Multinational Corporation.
Total 24 years in various capacities in Oil refinery, Gas processing including Gas Cracker & Petrochemicals with Technical services & commissioning background that covers Process Design, Equipment rating, Troubleshooting, Modifications, Plant change orders management, Capacity enhancement, Energy Conservation, Review of Licensor packages, Pushing the process units to the ultimate limits. Recently completed study on debottlenecking a Foster Wheeler licensed Delayed Coker to 150% of guaranteed capacity. Also a member on Amine taskforce to arrest degradation & to reduce Heat Stable Salts. Worked on fin fan cooler capacity enhancement.
Earlier responsibilities include pre-commissioning & commissioning of Stone & Webster Gas cracker, complete with C2 / C3 refrigeration. Participated in FAT of online Analyzer Shelters at Foxboro, Singapore.
Also coordinated Training of young engineers in Petkim, Turkey.
Prior to that commissioned Delayed Coker & Coke calciner in an integrated Refinery & Petrochemicals. Rendered Technical services for troubleshooting & modifications in the same units. Developed Process design package for Addl. Tankage project for storing Crude, HSD, Kerosene etc.

Period Employer Designation Pay Responsibilities

11/06/98 to date Reliance Petroleum Ltd. Jamnagar
- World's Biggest Grassroot Refinery cum Petrochemical Complex DGM/CTS Rs.80000 + Perks+ House Review of Licensor documents, Liaison with FW, Tech. Support for Change Orders in Coker, Monitoring, Trouble shooting, Debottlenecking, equipment rating and Start - up & Commissioning world's biggest Delayed Coker in integrated Refinery & Petrochemicals. Front end engineering / basic design for Debottlenecking DCU to 150 KBPSD capacity from a guaranteed capacity of 102 KBPSD & new business opportunities.
25/03/96 to 09/06/98 Gas Authority of India Ltd.,
UPPC, Pata Manager
( Chemical ) Rs.29000 + Perks + House P & ID review, Stone &Webster Training Coordination in Turkey, Responsible for Pre-Commissioning & Commissioning of Gas Cracker with C2 / C3 refrigeration as Lead Manager, FAT of Analyzer shelters in Foxboro, Singapore.

01/07/92 to 24/03/96 M/S. Gas Authority of India Ltd. Vijaipur Manager
( Chemical )
Rs. 11900 + Perks + House Commissioned LPG recovery train incl. Pigging of all lines. Recovery of LPG, SBP, Pentane, Propane, NGL from Natural Gas, Connected Utilities & Offsites, Trial on using Propane as Industrial / Automobile fuel.

26/11/90 to 30/06/92
M/S GAIL, Delhi
Senior
Deputy
Manager

Rs. 11350 + House + Perks Technical Review and Coordination of LPG Lakwa, Usar & Vaghodia. Liaison with statutory Authorities, Licensors
& Production- in-charge for recovery of LPG from Natural Gas.
01/02/86 to 24/11/90 M/S. Bongaigaon Refinery & Petrochemical Ltd. Assam

Sr. Tech. Service Engineer
Rs. 5182 + House + Perks Trouble shooting, modification, Debottlenecking, Developed Design package for addl. Tankages: Crude, LPG, MS components projects, Envt. & safety, Project coordination with Consultants.
27/05/80 to 31/10/86 - do - Operations Engr. Rs. 3110 + Perks + House Responsible for CDU, KTU, DCU, CCU, Utilities & ETP, incl. Pre-commissioning and commissioning of Crude, Delayed Coker & Coke Calciner.
08/02/80 to 22/05/80 M/S. Regional research Laboratories Bhubaneshwar Sr. Scientific Asst. Rs. 850 Experimental Pilot Plant set up for Pyrometallurgy, lime briquettimg
01/09/79 to 02/02/80 M/S. Maharshi Inst. Of creative Intelligence Jabalpur Manager (Tech.) Rs. 750 Feasibility report for establishing FRP,
PP, Monofilament Industries.
14/11/77 to 13/11/78 M/S. Caltex oil Refining India Ltd., Vizag. Graduate Apprentice Rs. 280 (Stipend ) On the job training in Engg. Operation,
QC & Technical Services.

Research Experience & Details:
Papers published:

1. Studies on Mass transfer at electrodes on a vibrating sphere in Indian Journal of Technology, July¡¦79, vol. 17
2. Presented paper on ¡* Experience on Delayed Coker at BPRL¡¨ in 3rd Refinery Technology Conference (March¡¦88)
3. Paper entitled ¡* High temp. Refractory for Coke Calcination rotary kiln¡¨ published in ¡* Proceedings of 4th Refinery Technology Conference (June¡¦89) and also in ¡* Hydrocarbon Technology¡¨ of 15th Nov. 1989
4. Developed interested customers for marketing Heavy Aromatic Extract (going into furnace oil pool) who will use it as raw material for naphthalene production. Also developed scheme for marketing CBFS.
5. Study on integrated Amine system to arrest degradation and to continuously reclaim by Electrodialysis / Ion exchange.
6. Training attended:

* Seminar on ¡* Hazop & risk analysis¡¨
* Basic management skills conducted by IIM, Calcutta
* Effective management through transactional analysis
* Managerial Effectiveness
* Combustion Engineering

Software used: SAP, IP-21, KBC - PROFIMATICS, ASPEN -TECH, HTFS, LIMS,HRSS
Last Salary drawn: Rs 9.6 lacs P.A + Perks

Highlights of Professional achievements:

1. Process design
Single handedly developed PFDs, P & IDs; Salient features, specs for pumps, all line mounted instruments for additional Tankages including Crude, HSDO, MS, SKO, Naphthalene feed stock, LSHS dispatch facilities.
2(a) Process Trouble Shooting:
High feed end temperature and low throughput were the troubles experienced in our coke calcination unit. After exhaustive study and analysis throughput could be raised to 10 MTPH against the normal 6-7 MTPH mainly through my effort.
(b) Wet slop processing in delayed Coker unit led to high vibrations of Japanese multistage fractionator bottom pumps. Slop processing was suspended for more than 5 years but after serious study, thoroughly prepared dry slops were successfully processed in the same unit in good quantities.
(c) Succeeded in combating Ammonium Chloride Corrosion in Coker frac. And Erosion-Corrosion in Decoking / Quench water.
3. Independently rendered Technical support for safe & smooth Precommissioning & Commissioning of world's biggest 8 drum Coker by Coordinating with Licensor (Foster Wheeler), Consultants & Detailed designers (Bechtel) & Commissioning (Shell) Crew. The omissions & inconsistencies were rectified by my timely intervention. Optimised the Silicone antifoam chemical consumption and brought it to the lowest in the world. Also optimised purge steam consumption in coke drum valves. Also optimised Flushing oil consumption in IPO & pump mechanical seals. Presently stabilized DCU at 114% of rated capacity on a sustained basis. Recently completed front end engineering comprising rating checks for Heat Exchangers, fin fan coolers, pumps & Towers for Debottlenecking from a guaranteed capacity of 102 KBPSD to 150 KBPSD. This is one of the lowest Energy consumers as per Solomon Benchmark and is topping all comparable Shell refining facilities. Also extended technical support for Plant Change Orders in FCCU.

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