Resume - Over 9 years experience in Instrumentation & control in Chemical, Power, Cement,...

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Resume #26947

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JOB OBJECTIVE
To work with a team of experienced and skilled professionals in the area of Instrumentation and Control in a manufacturing/engineering industry.

SUMMARY OF SKILLS AND EXPERIENCE
* Over 9 years experience in Instrumentation & control in Chemical, Power, Cement, Sugar & Petrochemical industry.
* Extensive experience in handling automation projects, laying down instrument specification, selection of instruments,
* PLC sizing, I/O selection & designing of SCADA/MMI systems.
* Erected & commissioned field instruments, analysers, actuators, PLC/SCADA system, electronic weighbridges, bin weighing systems, filling machines and end packaging equipments.
* Expertise in establishing systems as per requirement of ISO 9002, maintenance & planned calibration jobs as per ISO schedule.

ORGANISATIONAL EXPERIENCE
Since 2001Sept with Castrol India Ltd at Silvassa
The company is a brand leader in the field of Lubricants with Silvassa being the biggest plant producing about 50 % of the total requirement.

* Working as Dy Manager- Instrumentation
* KRA include – formulizing project, detailing, procurement and commissioning of automation projects, breakdown and preventive maintenance, QS 9000 systems are adhered too, utility operations ( air, water and power), Procurement of spares, stores inventory management. Budget control

1995 - 2001 with Shriram Fertilisers & Chemicals Pvt. Ltd. at Kota
The company is a unit of DCM Shriram Consolidated Ltd. It has a turnover of 800 crore and is into Urea, Cement, PVC, HCL, bleaching powder, Power generation etc.

Joined the organisation as Graduate Engineering Trainee in Aug 1995
Promoted as Assistant Engineer A in March 1997
Double promoted as Instrument Engineer A in March 1999
Promoted as Deputy Chief Engineer (Instrument) in March 2000

* In-charge of the automation projects for the complex and responsible for the maintenance of Control systems and field instrument of a combined 85 MW captive power plant.
* To ensure routine maintenance and planned calibration jobs as per ISO schedule.
* Team member of SAP/R3 Plant maintenance module and expert user..

ACHIEVEMENTS:
* Filling line automation using PLC especially end packaging equipments
* Commissioned PLC based SCADA system for 2 new chemical plants.
* Implemented a DAS using Intellution's Fix 32 and ADAM type modules sitting on a RS-485 bus and also connected to Allen Bradley PLC's.
* Implemented Turbine Governor control system using Intellution's IFix.
* Implemented Windows based SCADA system and integrated with the existing Allen Bradley 2/30 PLC control system for Cement Plant.
* Optimisation of the Cement Kiln using Fuzzy logic control systems.
* Designed, installed & commissioned a PLC based SCADA system using hot-backup configuration for a 3500 ton Sugar plant. This job included the automation of bagasses fed 45 kg/cm2 75 ton/hr steam boiler.
* Controls Valves make – IL, Fisher, ABB, Samson, Arca
* Flow/Pressure/Temp/Level instruments makes –ABB, Endress & Hauser, Yokogawa, FMC, Fisher Rosemount etc
* Hopper/Blender Weighing systems makes– Philips, Precia,

Control systems
* Proficiency in PLC: Siemens PLC S5/ S7, Allen Bradley PLC 5/40, 2/30, SLC 500, Micro Logix & GE-Fanuc 90/30 PLC, DCS – Seimens Teleperm, Yokogawa Centum XL
* Can design, select, install and commission control systems.

SCADA systems
* GE Fanuc's Cimplicity version 4.10
* Intellution's Fix version 5.0, 6.0, 6.15, 7.0 and Ifix 2.15 on Windows NT platform,
* Rockwell's RSVeiw32 version 5.0 on Windows NT platform
* Wonderware ver 6.15

INDUSTRIAL TRAINING
* Philips electronic weighbridge systems
* Allen Bradley PLC system programming
* Ramco's Optima Fuzzy Logic Control system programming
* Siemens S5 programming & trouble shooting

IT SKILLS
Operating System: DOS, WINDOWS 95, and WINDOWS NT
Languages: Basic, Fortran, Visual Basic, and Java
Hardware: Working knowledge of computers Pentium, 486 & 386 &associated peripherals
Networking: Setup and maintenance of a TCP/IP based LAN

EDUCATIONAL QUALIFICATION
B.E Hons (Electronic Instrumentation & Control) from Rajasthan University with 72.8% (III Rank Holder). in Mar 95.

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