Resume - Experience in maintenance & condition monitoring of rotating machinery. I am tot...

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Resume #28926

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EDUCATIONAL QUALIFICATION:
a)I have passed S.S.C. (Tech) exam from Govt. of Maharashtra, in March 1984.
b)I have passed ITI / NCTVT Exam. In July 1986, conducted by Govt. of India.
c)I have passed Piping Draughtsman Exam in May 1988.

TRAINING / COURSES:
a)I had joined Indian Petrochemicals Corporation Ltd (IPCL), India's first and largest Gas Cracker Complex, as a Technician Trainee and I was deputed to Rashtriya Chemicals & Fertilisers Ltd. (RCF), Bombay, for on the job training.During my training I have gained hands on experience on various types of Rotating Machinery as well as Predictive, Preventive and Breakdown Maintenance.
b)I have completed Two Weeks short-term course on Pump Maintenance, conducted by Power Engineers Training Society, Govt. of India.
c)Successfully completed course on 'THERMOGRAPHY' Level I, conducted by NDTTC, Saudi Arabia.
d)Successfully completed one week's course on "Centrifugal Compressors", conducted by Nuovo Pignone.

TOTAL EXPERIENCE: 13 YEARS.

EXPERIENCE IN DETAIL:
1.QATAR PETROLEUM (QP) (Natural Gas Liquefication Plant), QATAR.
Senior Technician (Rotating Equipment) Since August 1998.
2.BOSNA-S OIL SERVICES, QATAR.For their contract with QATAR PETROLEUM (NGL Plant), QATAR.Rotating Equipment Technician. July 1997 to Feb. 1998.
3.ACOUSTIC VIBRATION TECHNOLOGY (AVT), UK. For the contract with KUWAIT NATIONAL PETROLEUM COMPANY (KNPC), Shuaiba Refinery, KUWAIT.
Diagnostic Technician Nov. 1993 to Oct 1996.
4.FINOLEX INDUSTRIES LTD. (VCM / PVC Resin Plant), Ratnagiri.
Maintenance Technician. June 1993 to Nov. 1993.
5.INDIAN PETROCHEMICALS CORPORATION LIMITED (IPCL)(Gas Cracker Complex), Nagothane, Raigad.
Technician (O&M) July 1988 to June 1993.

Duties and Responsibilities:
* At present I am engaged in predictive, preventive & breakdown maintenance of Gas Turbines (Frame 3 and Frame 5), Centrifugal & Reciprocating Compressors, Centrifugal & Reciprocating Pumps (Single & Multistage), Screw Pumps, Gear Pumps, Fans, Blowers, Gearboxes and other rotating machinery.
* Carrying out Vibration Monitoring on all types of Rotating Machinery. Analysis of the problematic machinery.
* Maintaining departmental library for documentation for rotating machinery (data sheets, cross sectional drawings, history record etc.). Also preparation of various formats in MS Word, Excel and small databases in MS Access.
* Fully Conversant with SAP system. Present job includes – carry out PM jobs as per SAP, releasing & closing orders, raising notifications, orders, sub-orders, reserving spares for major jobs, raising purchase requisition (PR)

EXPERIENCE IN DETAIL:
* Rotating Machinery:
* Gas Turbines
General maintenance knowledge of Gas Turbines (GE). Participated in major inspections like Combustion Inspection, Hot Gas Path Inspection (HGP) & Major Overhaul. Also responsible for taking Bearing clearances, Oil Seal clearances, Stator & Rotor Clearances and measurement of axial float during major overhaul. I am also responsible for ordering & maintaining spare parts for gas turbines.
* Centrifugal Compressors
Throughout knowledge of Centrifugal Compressor maintenance, such as Rotor replacement, Installation and replacement of Journal & Thrust bearings, Labyrinth seals, wet seals and other related maintenance jobs. I am also responsible for taking clearances of Bearings, Inter-stage Labyrinths and measurement of axial float during major overhaul.
* Reciprocating Compressors
Throughout knowledge of checking and changing of Valves, Piston Rings, Air and Oil seals, Main and small end bearings. Clearance measurement for pistons, Lapping of valves etc.
* Pumps
Handling complete overhauling of all types of Centrifugal & Reciprocating Pumps, Screw Pumps, Gear pumps, Alignment, Coupling replacement, Bearing replacement, Wear ring replacement, installation of mechanical seals, Gland packing and other related maintenance jobs.
I am also looking after Spare Part availability for day-to-day maintenance of all rotating machinery.
I have also used various types of Precision Measuring Instruments like Varnier caliper, Micrometer, Depth Gauge etc. during maintenance & Installation of machinery components
* Condition Monitoring:
Carrying out vibration analysis on Nuovo - Pignone Gas Turbine Compressors (making use of Bently Nevada 3300 Series)
At present I am using SKF Microlog CMVA 30 data collector with PRISM4, a window based Condition Monitoring software for daily data collection on Centrifugal & Reciprocating Pumps, Compressors, Fin fans, Gearboxes, Motors etc.
I was involved in setting up SKF PRISM 4 Condition Monitoring Database for Qatar Petroleum - NGL complex, Qatar.
Also involved in setting up IRD - IQ2000 Condition Monitoring Database for KNPC Shuaibs Refinery, Kuwait.
As a part of Condition Monitoring, My main duties were:
* Collection of Vibration, Temperature and Process data using Data Collector.
* Preliminary analysis of the vibration and process data using Condition Monitoring software package.
* Preparation of preliminary reports and recommendations on machinery condition.
* Maintaining machinery files up-to-date.
During my tenure with various organisations, I have gained experience of how to analyse and diagnose problems associated with the various types of rotating machinery.
I can also use Microsoft Word, Access and Excel for maintaining machinery History Records.

MAJOR ROTATING EQUIPMENT WORKED ON
QATAR PETROLEUM (Natural Gas Liquefication Plant), QATAR.
1. GE / Nuovo-Pignone Frame 3 & Frame 5 Gas Turbines.
2. Aeg-Kanis Gas Turbines.
3. Nuovo-Pignone Centrifugal Compressors.
4. Dresser Rand Centrifugal Compressors.
Knpc Shuaiba Refinery, Kuwait.
1. Clark Bros. Centrifugal Compressors.
3. Terry And Coppus Steam Turbines.
4. United Pacific Multistage Centrifugal Pumps.
5. Western Gearboxes.
Finolex Industries Ltd. (Vcm / Pvc Resin Plant), India.
1. Khimline Centrifugal Pumps.
2. Ingersoll Rand Centrifugal Pumps
Indian Petrochemicals Corporation Ltd.(Gas Cracker Complex), India.
1. Nuovo-Pignone Reciprocating Compressors.
2. Elliot Centrifugal Compressors.
3. David Brown Multistage Centrifugal Pumps.
4. Ingersoll Rand Centrifugal Pumps.

List Of Instruments Used For Condition Monitoring.
Hand Held Vibration Meters:
Sr No. Make Model
1. Ird Ird 810 Is
2. Ird Ird 308 (Vibration And Sound Meter)
3. Ird Ird 306

Vibration Analysers:
Sr No. Make Model
1. Baseline Baseline 5050
2. Ird Ird 838 (Fft Analyser)
3. Ird Ird 885 (Analyser / Balancer)

Bearing Analysers:
Sr No. Make Model
1. Spm Spm Bea - 52 (Shock Pulse Meter / Bearing Analyser)
2. Skf Skf Stethoscope Tmst2

Software Based Data Collectors:
Sr No. Make Model Associated Software
1. Ird Fast Track Iq 2000 (Windows Based)
2. Ird Ird 885 Iq 2000 (Windows Based)
3. Skf Microlog Cmva 30 1. Prism2 (Dos Based)2. Prism4 (Windows Based)
4. Bently Nevada Adre With 208 Daiu (16 Channel Data Acquisition Interface Unit) Adre For Windows

Expert Systems:
1. Prism4 Pro From SKF

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