Resume - Maintenance / Relaibility / Rotating Equipment Planning Engineer

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Resume #30883

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EXPERIENCE
2002 - 2005, SembCorp Utilities, Singapore - Senior Engineer-Maitenance

SembCorp Utilites is located in Jurong Island, Singapore, providing steam, cooling water, fire water and power to the customers. SCU's chemical feedstock division is producing, Hydrogen, Syngas from NG. It also consists of Propylene Purification and Liquid CO2 manufacturing plants.

Responsibilities:
* To ensure Mechanical Reliability and integrity of all static and rotating equipment.
* Daily maintenance activities
* Establish / update preventive maintenance Programme.
* Supervising and managing a team of three technicians, and a five member in house maintenance crew.
* Planning and sourcing essential spares including refurbishing and replenishment, arranging quotations, negotiating price.
* Cost control in maintenance activities.
* Verification of contractor's invoice, timesheets.
* Resolving technical problems in consultation with OEM and operation dept.
* Maintaining Maintenance software ENGICA / SAP-PTW software
* Building Maintenance & House Keeping Contract administration.
* Budget Planning for Maintenance Activities and Spares.
* Attending emergency calls
* Ensuring Mechanical Plant Equipment to run smoothly
* Involved in the implementation of SAP purchasing & inventory modules

2000 - 2001, Haldia Petrochemicals, India - Maintenance Supervisor

This is a multi crore petrochemical complex located in West Bengal. It consists of Naphtha cracker unit, HDPE unit and other by products. The company is operated by various O & M contractors at various levels and my parent company is one of them looking after the Gas / Utilities plant.

* In-charge of the Day to Day Maintenance of Utilities and water treatment plant as representative of Maintenance Contractors M/s. Swamina International.
* Expediting the Preventive / Break down Jobs, as per established procedures and operation dept's requirement.
* Prepare the Weekly / Monthly maintenance Reports.
* Sourcing for spares.
* Maintain correspondences, document invoices, including materials for payment of Manpower supplied.
* Supervising Heat exchanger, Vessels, Columns and Tanks Cleaning during shut down.
* Manage and Mobilize Manpower according to the Job requirement

Al Furat Petroleum CoJuly 1999 - December 1999 Senior Mechanical Technician Damascus, Syria
The company is joint venture of Syrian Petroleum Company and Shell International, extracting oil from the wells and gathering all output from it's out station. After removal of the gases and other impurities the crude is exported to refinery. The total production of AFPC is 2,50,000 barrels per day, which is contributing to the 70% of the Syrian economy.

* Downloading of all the old asset data from the System called COMAC.

* Sorting of the items according to the priority level.

* Verifying the asset details according to the P&I Ds. and updating the data as necessary.

* Formatting the asset data according to the data base structure given, in a spreadsheet form and getting it approved by the section head.

* Checking the asset details at the location physically and verifying the available details and collecting the missing information.

* Uploading of the data in to the new data base format using MS Access.

Tamilnadu Petroproducts Ltd-Spic GroupJune 1986 - August 1998 Senior Mechanical Technician Chennai, India
The Company is located in the northern side of Madras City involved in the production of Linear Alkyl Benzene (LAB), Epi Chloro Hydrin (ECH) and other by-products.

This company had been given Refinery status and certified ISO 9002. The Company is now working for getting ISO 14001 Certification. It has won the British Safety Council's award for Industrial Safety 3 times and the Tamilnadu State Government's award 2 times.

* Round the clock Preventive and Break down maintenance of both static and rotary equipment in shift system.

* Allotment of Jobs to Technicians.

* Follow-up and reporting to HOD (Mech.)

* Member of the Performance Appraisal Team of the company.

* Preparing Schedule Maintenance Chart

* Bookkeeping and History card entry.

* Spare Parts Planning and Purchase order rising

* Planning for maintenance activities during shutdown time.

* Arranging necessary spares and Inventories

* After completion of Maintenance jobs, inspecting and handing over the equipment to production department.

Muthuluk Mechanical EnggJune 1984 - June 1986 Mechanical Supervisor Chennai, India
It is a proprietary concern, supplying manpower and doing shut down and routine maintenance works on lump sum / contract basis.

My responsibilities were
* Supervising and managing the manpower supplied to the customers, at site
* Maintaining time sheets for the manpower supplied to customers
* Preparing quotes for lump sum works.
* Preparing invoices to the customers for the services rendered
* Follow up for payment
* Preparing monthly work order status report

EDUCATION
Univerisity of MadrasJune 2006 Master of Business (MBA)
Business Chennai
3 years PG degree course, currently pursuing final year by distance education, the course ends by Oct-2005, I would be completing it by June 2006

University of MadrasOctober 1998 Bachelor of Business Administration
Business Chennai
3 years Graduate Degree course, by Distance Education, completed in 1998

Algappa PolytechnicApril 1984 Associates
Mechanical Engineering Karaikudi
3 years full time course conducted by State Government of Technical Education, Tamilnadu, India. Completed in 1984

OBJECTIVE
-To secure a challenging carrer in the Mechanical Maintenance of static and rotary equipment in Refinery / Oil / Petrochemical / Gas industries.

SKILLS
* 20 years experience in the mechanical maintenance of Petrochemical / Oil / Gas equipment both Rotating and Static equipment. Positions include from the level of "hands-on" to "managerial".

* Handled major shut downs including overhaul of high-pressure single and multistage reciprocating compressors operating up to 220 kg/cm2, handling Propylene, LPG, Hydrogen, Air etc.,

* Establishing PM Procedures for plant equipment, based on OEM recommendation and cost effective methods & updating based on equipment history.

* Break down maintenance of other general equipment like Conveyors, Fans, Blowers, Burners, Tread mills etc.,

* Working knowledge in workshop machines like Lathe, Drilling machine, Lapping machine, Bench grinders, TIG & Arc welding machines etc.,

* Well versed with all types of measuring instruments.

* Handled special tools like hydraulic spanners, Torque wrenches, torque multipliers, pneumatic spanners, pullers, bearing heaters etc.,

* Working knowledge in online tapping machine and onsite flange-face machining.

* Knowledge in using condition-monitoring instruments like BEA 52, B&K 2515, IRD 306, IRD 890 etc.

* Well versed with personal computer software Office Xp, MS project, Visio, Adobe Photoshop etc. and other enterprise applications - SAP-R3 (Inventory & PTWS modules) etc.

* Active participation in coding and database preparation for Material Master for SAP implementation for inventory management & maintenance management.

* Well versed in using major personal protective equipment, safe work procedures like confined space etc.

* Well-trained in First Aid and actually participated in Fire-fighting.

PROFESSIONAL ASSOCIATIONS
- Member of ASME since 2004

LANGUAGES
* English

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