Resume - Around sixteen years of extensive experience in Instrumentation and Control Syst...

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Around sixteen years of extensive experience in Instrumentation and Control Systems for chemical and petrochemical industry that includes project engineering work, installation and testing, commissioning and maintenance of DCS / PLC systems. Experience working as project leader for capacity enhancement for 50000 TPA CAPROLATAM Plant. Executed plant instrumentation engineering, PLC based control development and Web application projects.

* Highly experienced in system engineering, installation, programming, commissioning and maintenance of DCS and PLC systems. Executed good nos. of projects.
* Well versed with SIEMENS S5/ S7, AB PLC 2/5 and SLC, MODICON Quantum, YASKAWA U84 PLC, YOKOGAWA CENTUM XL DCS and DELTA drives with their interfacing and controlling script generation in PC Based system using VB and C.
* Experience in Enterprise level petrochemical complex Instrumentation database development using MS SQL server, ASP and VB Scripting.
* Working knowledge and full understanding of SCADA system programming.
* Proficient in using simulation system for PLC.
* Well versed with ASP, Visual Basic 6, MS SQL Server 2000 and C on Unix.
* Working knowledge of C++ and UNIX Administration.
* Experienced in enterprise level application analysis, design, implementation/development, testing, and documentation. Hands on experience in project management, interfacing with real industrial world, Automation, Board performance analysis, debugging and fine-tuning.
* Rich experience in developing operational and trouble shooting documentation for the project to convert in to product form.

EDUCATION:
GUJARAT UNIVERSITY, AHMEDABAD, INDIA
BS in Instrumentation and Control Engineering, 1989

TECHNICAL PROFILE:
Languages:
C, VB Scripting, C Shell Scripting, VB6, ASP, HTML programming.

Database:
MS Access, MS SQL server 2000

Platforms:
Windows 2000, AT&T System V.68 UNIX on Motorola workstation, LINUX

Software Tools: Visual Studio 6.0, Control Valve Sizing Calculation Software, Orifice Sizing Software

Application Packages:
- PLC programming package for SIEMENS S5DOS and WINCC,
- PLC programming package for AB PLC 6200 series,
- PLC programming package for MODICON CONCEPT32,
- HMI Package RSVIEW,
- DCS YOKOGAWA CENTUM XL Engineering Package,

PROFESSIONAL WORK EXPERIENCE
Web Development Sep 04 to till date
Amerisoft Corporation, MI, USA
Programmer Analyst

Amerisoft Corporation is in the business of web application development and training. Designed and developed web applications using HTML, ASP and VB scripting.

Instrumentation and Control System Engineering, PLC Programming and Embedded System programming Aug 89 to Aug 04
GSF&C LTD BARODA, INDIA
Various Positions from Engineer to Manager

Instrumentation wing of GSF&C LTD. is in the business of providing services for project, maintenance work and software development related to instrumentation.

Software Projects worked on:
- Gateway system for protocol conversion,
- Instrumentation system database with secure editor,
- Automated remote login, data capture and report generation for multiple green house controllers,

PLC Projects worked on:
- Automatic conveyor and bagging systems,
- Emergency safety shutdown systems,
- Fire alarm systems,
- Burner management systems,
- Batch operation for chemical plants with recipe selection for different products,
- Machine Control System for Running Machinery

PROJECTS in Brief:
1) Project work for 50000 TPA CAPROLACTAM plant of GSF&C Ltd along with engineering contractor UHDE INDIA and process licensor ENCO CHUR Switzerland. Project work carried out for around 4500 loops.
2) Design, Engineering, Logic development, Installation and Commissioning of 3 nos. of YASKAWA U84 PLC with 2048 I/Os each in remote I/O configuration.
3) Design, Engineering, Logic development, Installation and Commissioning of 2 nos. of AB 2/5 PLC with 256 I/Os each.
4) Design, Engineering, Logic development, Installation and Commissioning of 2 nos. of SIEMENS S5 115 U PLC with 1000 I/Os each. Later on modified program of one PLC system for Burner management System for ease of fault finding.
5) Design, Engineering, Logic development, Installation and Commissioning of 1 nos. of MODICON Quantum PLC with 4000 I/Os each in remote I/O configuration.
6) Revamp of sixteen Relay based logic control panel with SIEMENS S5 102 U PLC. This includes design of I/Os, layout, wiring preparation, Logic development, Testing and retrofitting.
7) Revamp of four relay based logic control panel with YASKAWA U84 PLC.
8) Revamp of YASKAWA U84 PLC with MODICON Quantum PLC.
9) Design, Engineering, Installation, Programming and Commissioning of 3 Nos. of YOKOGAWA CENTUM XL - DCS system with gateways and communication to YASKAWA PLCs using MODBUS.
10) Revamp of two relay based logic control system with SIEMENS S7-200 PLC as project leader. This jobs done during running plants without taking shutdown or off period.
11) Conversion of mechanical control system for strip making machine using SIEMENS S7-200 PLC and Delta Electric drives.
12) Designed and Developed operator panel for SIEMENS S7-200 PLC using ASCII port.
13) Design and development of Gateway software for connection of YOKOGAWA CENTUM XL DCS with MIS System running on LAN.
14) Conversant in using SIEMENS S5100/102/115/135 PLCs, AB PLC 2/5 & SLC, MODICON Quantum.
15) Detail Engineering and Project work for Capacity enhancement of CAPROLACTAM - II phase-I in 1998 and Phase-II in 2004. Total loops added in Phase-I are 104 and Phase-II is 115. This includes sizing of control valves and orifice, detail specification preparation and complete project work for instrumentation systems.

PROFESSIONAL ACHIEVEMENTS
* Received CASH price and award of Appreciation from GSF&C LTD for Embedded application for printer device driver for process control system.
* Received award of Appreciation from GSF&C LTD for Protocol conversion software development.
* Received Certification after completion of training and examination for DCS programming from YOKOGAWA and PLC programming from L&T ltd. for ladder logic programming.

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