Resume - 13 Years Hands on Experience in Inspection (Plant Inspection) & Quality Control ...

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Resume #31277

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EMPLOYMENT HISTORY

June 2001 to Present
Working as Senior QA/QC Engineer with J. Ray McDermott, Dubai. (An International Company In the field of Design & Construction)
Projects: -
* Murphy Medusa Field Development Project (Fabrication of Hull D- 5075 & D- 5138)
* Amenam/Kpono Project (AMP 1 Platform D-2159)
* AIOC – ACG Phase 2 Project.
* Ras Gas offshore Expansion project D-4777 (WH-4, WH-5, WH-6, WH-7 & WH-9)
- Participating with senior management in determining the Quality requirements.
- Study of client's Specification and preparation of guidelines for purchasing and inspection department.
- Organization and implements Quality Awareness training to all key employees based on the schedule.
- Monitored Quality trends including supervision of interior inspection, surveillance personnel and assist fabrication heads in the areas of Quality. Over seeing all QA/QC personnel, understand and effectively deliver their QA/QC responsibilities.
- Supervising Receiving inspection of materials & equipments for all the projects.
- Carry out internal/ External Audit on the company Level II procedures in various process / departments and verify the degree of compliance and effectiveness of the quality system to subcontractors based on ISO 9001: 2000, and assists contractors, vendors to develop a suitable quality system.
- Participating in internal and external audits on IMS and HSE and prepare reports for senior management.
- Clarifying the Technical queries of vendors during Bidding /order stage, on all welding and inspection related matters.
- Assist/promote contractors/vendors and the company to develop Quality systems and contract Quality documents
- Ensure that Quality systems, procedures are implemented and maintained as per ISO procedures and job procedures
- Plan audit schedules, notify auditees,prepare audit checklists, lead or participate in Quality and HSE audits, prepare audit reports and follow up corrective actions and close out Bid review/Input for additional test cost a spec highlights on materials etc.,
- Review and approval of requisition before send to purchasing.
- Managing the over all material control for the various projects in coordination with material control group and clarifying the technical issues questioned by client and third-party during the fabrication
- Review and approval of various vendor & Subcontractor QA/QC plans, ITP & procedures at tender stage and during implementation to ensure conformance tocompnay's quality policy.
- Maintain the audit log & report, corrective actions and feedback relating to the quality measures.

April 2001 – June 2001
Worked as Site Rep. With OGC/ILF, Muscat, Oman.
Project: 24" Salalah Gas Pipeline project.
- Review of Technical procedures with recommendation to Construction Manager for incorporation.
- Review site queries raised for concessions against the Specification & provide suitable response.
- Participate during Management's Quality Auditing at Various stages of construction work at contractor premises. Identify and raise non-conformance reports and maintain a NCR register.
- Witnessing of Welding Procedure Qualification and Welder Qualification tests and Destructive Testing of Specimens.
- Radiographic Interpretation, Review and Signing of NDT & Release Inspection Reports further activities.
- Review and Approval of Structural and Piping Work Package Documents (Station work).
- Carry out External audit to verify the degree of compliace and effectiveness of the quality system operated by subcontractors (ISO 9001: 2000)

Sep. 1998 – March 2001

Worked as Inspection Engineer at various project With Qatar General Petroleum Corporation (QGPC), Seconded From Qatar Inspection Services, Doha, Qatar.
Projects:
* NODCO Expansion Project (QGPC), Mesaid.
* 16" and 30" Replacement Line Pont K1-N (QGPC, Dukhan)
* Middle East Construction (Mecon) on Topside upgrade project (Billhanine filed PS-3/QGPC)
- Witnessing of Welding Procedure Qualification and Welder Qualification tests for subcontractor side. Monitor / Check condition of welding consumable, check pipe fit-ups,
- Advising, guiding and motivating line management on all QA/QC activities and related Technical matters.
- Participate during Management's Quality Auditing at Various stages of construction work at contractor premises.
- Develop and maintain a system for Quality programmes, plans and procedures. Preparation of QCP/ITP's and obtaining approval of the same from Clients.
- Monitored Quality trends including supervision of interior inspection, surveillance personnel and assist fabrication heads in the areas of Quality. Over seeing all QA/QC personnel, understand and effectively deliver their QA/QC responsibilities
- Administrating the QA/QC activities of all stage, final inspection like Fitups,Weld visual inspection,NDT requisitions,PWHT clearances, Dimensional inspection of decks, platforms, surface preparation and painting inspection, pipe spool inspection as per ISO and GAD.
- Conducting weekly inspection meetings with all colleagues in the QC department and discussing various quality &welding related issues and solving the problems
- Radiographic Interpretation, Review and Signing of NDT, PWHT Reports.
- Make a regular cursory walk through of assigned contractors work places reviewing production log books, checking the NDE repairs, rework status
- Witness hydrostatic test of valves and piping work & Review the final dossier package

Nov.1996 – August 1998
Worked as Senior QA/QC Inspector at various projects With Qatar General Petroleum Corporation (QGPC), Seconded from Al-Misand inspection company.
Projects:
Arab "D" Gas Recycling project.
NGL-4 Shout down maintenance work second from CCIC.
- Conducting welding procedures and welder qualification test.. Carry out daily routine inspection on the fabrication activities.
- Carry out internal audit on the company procedures in various process and departments.
- Co-ordinations with production for day-to-day activities. Co-ordination & expediting the NDT requirements.
- Inspection of all inward materials for Decks, Process platforms, Modules, Fired heaters, Pressure vessels, Heat exchangers etc. Familiar with all material requirements like CS, SS, DUPLEX, Cu-Ni and other alloy steels. Witness Hydro testing of piping / vessel as per Hydro test package.

May 1995 - Oct.1996
Worked as welding & plant inspector with Vincotte International Ltd., Abu Dhabi. (An international company in the field of inspection services) Worked for the following ADNOC Group of oil companies:
- ADMA-OPCO, Zakum field (offshore) as welding inspector.
- Zakum Development company (ZADCO) as plant inspector on stream and off stream inspection (visual and ultrasonic flaw detection, corrosion survey on separators, crude storage tank, oil & gas piping at offshore platform.
- Abu Dhabi Gas Industries (GASCO) at Asab/Buhasa as welding & plant inspector. (Visual and ultrasonic inspection on gas heater, pipe work, H2S collection drum, flare knockout drum etc.)
- Planning and execution of picot sleeve welding on NGl pipeline under operating condition. In addition to verifying Hot-Tapping procedure specification
- Updating all associated records including equipment history files and computerized records.
- The detailed internal and external inspection of pressure vessels, heat exchangers, columns, direct and indirect fired heaters, storage tanks and other items of associated equipments.

August 1994 – April 1995
Qatar General Petroleum Corporation (QGPC) as Welding/Plant Inspector for PS-1, 2 & 3 on Stream / Off Stream Inspection with Pemco Inspection Co., Doha, Qatar.
- Perform UT Thickness / Scanning and visual inspection as required and compare with the previous document to note corrosion level, highlighting and submit
NGL-1 & 2 & Nodco Shutdown Inspection:-
- Carry out Internal / External Inspection on Vessel, Tower, and Column, Storage Tank etc. during Shutdown to check Condition thereof and submit detailed report on actual findings with suitable recommendation for client's disposition.
- Witness Hydrostatic and Pneumatic Testing of Pressure Vessel and Piping Work for Maintenance and New Installation. Working it to inspection dept. for review / action.

April 1992 - July 1994
Worked as Welding/NDT Inspector with Scannary Metallurgical Services,
Chennai, tamilnadu, India.
Worked with following Clients:
Madras Refinery Limited. (MRL),Tamilnadu Petroleum Limited. (TPL)
Spic chemicals. (Spic), Naively Lignite corporation (NLC), ETC

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