Resume - * Over 11 years of experience in areas of Process Automation Engineering & Instr...

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Resume #32681

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JOB OBJECTIVE
Middle level assignments in Process Automation Engineering and Maintenance in the industrial sector.

SUMMARY OF SKILLS AND EXPERIENCES
* Over 11 years of experience in areas of Process Automation Engineering & Instrumentation.
* Hands-on experience in Automation Engineering, estimation, design, installation & maintenance of equipments in India & Abroad.
* Expertise in advanced PLC, SLC systems & providing technical support on Instrumentation & Control for Erection & Commissioning and maintenance of Process Control Instruments.
* Experienced in selecting, testing, calibration and installation of plant machinery and equipment.
* Extensive experience in planning and developing maintenance schedules.
* Monitoring and supervision services based on QA/QC plus bill of quantity, coordination services, planning and implementation, materials and equipment distribution.
* Overseeing the records of work hours and parts utilized in the repair and service of equipments; ensuring appropriate paperwork is completed.
* Maintaining appropriate records of items purchased; verifying invoices to ensure correct prices and that materials have been received; discussing defective or unacceptable goods or services with vendors, users, and others to determine source of trouble and take some corrective measures.

ORGANISATIONAL EXPERIENCE
Duration Organisation Designation
Sep'94-Sep'97 D.C.W.Limited, Dhrangadhra, Asst. Engineer(Instrumentation)
Oct'97-Dec'01 Gujarat Glass Ltd., Jambusar Sr.Executive (Instrumentation)
Jan'02-Jan'03 Majan Glass Company SAOG, Oman Manager (Instrumentation)
Since Sept'03 Hotline Glass Ltd. Malanpur, M.P. Engineer(Instrumentation)

AREAS OF EXPERTISE
Installation & commissioning of Instrumentation
* Analysing & freezing the design specifications for Installation & commissioning of plant equipment and Process Control instruments.
* Instrumental in Commissioning & stabilising the equipment.
* Configuration and maintenance of single loop controllers (Moore, Bell, Eurotherm,Yasakawa make) DC and AC Drives (L&T, Yasakawa, Reliance, ABB, Telemechanic, Allen Bradley, Fuji make).
* Application of specialised software such as Ladder Logic (RS LOGIX 500) and RS View 32 for programming PLC based controls.
* Testing and calibration of the equipment for ensuring equipment accuracy and reliability.
Maintenance/Quality Assurance
* Overall maintenance of the process control instruments to ensure smooth operations.
* Planning and scheduling preventive and corrective maintenance schedule to enhance equipment reliability and machine up time.
* Render technical support for troubleshooting of equipment.
* Handling ISO 9000:2000 activities including record keeping of ISO related activities.
* Logging the details for maintenance carried out for the equipments on a regular basis.
Training
* Identifying training needs and developing need based training programs.
Equipment & Systems Handled
* Handled maintenance of
PLC's
PLC (Siemens-S5) controlled 400 TPD Zippe Batch House, PLC (Allen Bradley-5/40) controlled 230 TPD Furnace, PLC (Emhart, Bottero) controlled I.S. Machines, PLC (YASKAWA - U84) controlled 'BHEL' TG set, PLC (LAPAZ Computers) controlled 'VULCAN' Lime Kiln, PLC (YASKAWA - R84H) controlled Calcination Plant, PLC (Siemens-S5) controlled Single Liners.
SLC (Allen Bradley-5/04) controlled Annealing Lehrs, SLC (Allen Bradley-5/02) controlled Shrink Wrapping Machines, SLC (Allen Bradley-5/04) controlled Cullet Scrapper.
Glass Forming Machines Handled
"Bottero" make 12 section, triple gob machines for container glass making I.S.Machines. "Emhart" make 12, 8 section triple, double gob machines for container glass making I.S.Machines. "Lynch" make Panel and funnel(TV glass) making hydraulic press machines.
Cold End Equipment Handled
EMHART POWERS Cold end spray System, S5-100U Controlled SIPAC Single Liners, EMHART POWERS Squeezers, EMHART POWERS Cavity Inspection Machines, Labelling Machines, S5 100U Controlled Cold End Stacker, S5-115U controlled Emmeti Palletizer, S5-115U controlled Shrink Wrapping Machine
S5-100U controlled tray-making Machine.
Other equipments and Systems
Siemens S5-135U controlled Raute precision Batch House, 150 TPD Laidlaw Drew Controlled Furnace
S5-100 U Controlled Batch Charger, PSR Distributor and Alcove, Emhart Forehearth combustion System
Emhart IS Machine-T600 VLAN Flex Vector Drive Control System, Pennekamp Hot end Stacker
S5-100U Controlled Pennekamp Lehr, Horn make Glass level controller, Combustion tec make CCTV. Lynch make Hydraulic pressing system for glass funnel manufacturing.
Utilities
'THERMAX' make coal fired boilers of 30tph, Absorption Chillers, Carbonators, CENTAC Compressors, R.O. Plant., Man-GHH screw compressor.

* Handled Calibration of Control Valves, I/P Converters, mototrized valves, Temperature Indicators, Pressure Switches & Pressure Gauges, level switches, PH & Conductivity Meters, Pressure, Flow & Level Transmitters, Land Pyrometers, magnetic flow meters, vibration sensors, servo valves, LDT position sensors for accurate displacement measurement, Weighing scales of Zippe Batch House.

* Handled Erection & Commissioning
Automation of Carbonators, 230 TPD Furnace Automation, Cullet Scrapper automation,
PLC controlled IS M/Cs Emhart & Bottero.
Professional Training
* Internal Auditor's Training programme.
* Training Program for PLC - 5 Programming & R.S. View 32 of Allen Bradley.
* Training Program for CENTAC Compressors at Ingersoll Rand, Ahmedabad.
* Attended GRID Seminar at Training centre, Thane.
* Attended Creativity Workshop at Gujarat Glass Ltd.
* Programming in PLC (Siemens S5 programming) at Centre for Research and Industrial Staff Performance, Bhopal.

IT SKILLS:
Well conversant with MS OFFICE C++, Sybase Java Windows, Unix & DOS.

EDUCATION
* B.E. (Instrumentation & Control Engineering) from Madurai Kamaraj University in 1992 with 65% marks.

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