Resume - Mechanical Engineer, with +30 yrs experience in Quality Assurance Management and...

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Resume #33492

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TOTAL WORK EXPERIENCE: 35 Years

Company Name Last Position Held Experience From mm/yyyy To mm/yyyy

L&T-Chiyoda Limited Dy General Manager QA 07/1994 Present
Projects and Development Dy. Chief Engineer Engg. 11/1971 07/1994
India Ltd.

TECHNICAL QUALIFICATIONS: Diploma In Mechanical Engineering and

Associate Member of Institution of Engineers
(Equivalent to BE Engineering in India)

Lead Auditor for quality Management system
ISO 9001, 14001 and OSHAS 18001

TECHNICAL TRAINING At AOTS Japan / Chiyoda Corporation for
Four months on Project Quality Assurance

PRESENT RESPONSIBILITIES

As Management Representative is responsible for

* Creating awareness regarding Quality Assurance through discussions and training in the organization, Preparation of level-1 and level -II documents (Quality Manual and Quality System Procedures) in line with the requirements of ISO 9001 standard. Providing Training on Quality Management System to all employees and ISO 9001:2000 standard. Liaison with certification bodies. Conducting Internal Quality Audit to verify the system and organize Management Review Meetings for review of system, apprising the management on the performance of quality management system and deciding corrective and preventive actions to improve the system. To ensure implementation of decisions of Management Review meetings. Co-ordination of external audits. Interactions with clients getting feedback of customers and apprising the management of client's satisfaction levels and suggesting measures to improve the overall efficiency of the organization and to enhance the satisfaction level of customer.
* Getting our organization accredited to ISO 9001 in shortest possible time i.e. with in one and half year of incorporation, without the help any external consultancy organization. Got re certified after three yrs in 2000,
* Getting QA system up graded to ISO 9001-2000 in May 2002. Ours organization was the first among all consultancy organizations in India to get certified for ISO 9001:2000.
* Getting certification for ISO 14001-2000 in Dec. 2004.

* Getting certification for OHSAS 18001 in Dec. 2004.

* Maintaining the system to ISO 9001, ISO 14001 and OSHAS 18001

Project Quality Assurance Management

* Assisting Project teams to develop project quality procedures for systematic execution of project. Preparation of Project Quality Plan, review and monitoring of Project Quality System and providing support to site QC personnel in executing their assignments to ensure desired quality. Review of tender documents for quality system requirements of the project. Conducting timely audits on project teams, vendor's contractors to confirm system adherence during project execution. Submitting audit reports, conducting Project Management Review Meeting and ensuring implementation of decisions of project management review meetings. etc.

Implementation of "Capability Maturity Model Integration"

* Management of L&T-Chiyoda decided to implement a Quality management system based on Capability Maturity Model Integration level- 5 developed by SEI of USA in our company and I have been assigned this responsibility. It is targeted to achieve certification by Dec 2006. Ours will be the first engineering company to achieve this certification.

EXPERIENCE IN OTHER FIELDS

As Project Engineering Manager responsible for

* Engineering management including planning and execution, through systematic interface controls and conducting design review of critical documents such as Plot Plan, Equipment Layouts, P&ID, 3D Models in various stages etc. Resolution of comments and verification of documents before release for construction etc. Coordination of engineering activities in integrated 3D modeling environment. Managing document data control to ensure availability of latest documents at work site etc.. Exercising schedule, man-hour and quality controls to ensure timely completion of job with in cost and desired quality.

* Budgeting and developing estimates, getting approval from concerned authorities, Planning for strategy, schedule, resources including manpower and quality, defining roles and responsibilities, subcontracting and defining work demarcation developing procedures and imparting training on project procedures the team members. Arranging team building, alignment sessions and conducting client satisfaction surveys.

* Liaison with customer, project management consultants, licensors, coordination with Engineering contractor, vendors, erection/construction contractors.
* Procurement planning and coordination, including approval of vendors and manufacturers, ensuring proper timely evaluation of bids, placement of orders and coordination of post order activities including inspection and expediting.
* Site mobilization, establishing temporary facilities, coordination with customer and project management consultant, field engineering management and interaction with engineering contractors, establishing store management and system for receipt and release of materials and site management including, coordination with contractors review of progress and constraints and deployment of resources safety and quality performances clearing their bills and ensuring timely payments to contractors and sub contractors. Approval of deviations and change orders as per contractual terms of contractors and taking approval of customers wherever required.

* Monitoring, through weekly review meetings and progress reporting, for cost, quality, and schedule at engineering procurement and construction stage, site management, handling site finance including approval of unbudgeted expenditures, pretty cash handling preparation monthly invoices and financial reports

RELEVANT EXPERIENCE

As Project Engineering Manager

* Heartland up gradation project Alberta Canada
45000 bbl/day capacity, cost of project US$650 million
Client: Value Creation Group Calgary Canada
(Project still in execution stage)

* Olefins Plant Expansion Project
0.3 MTA capacity Ethylene plant, cost of project US$ 450million
Client: Thai Olefins Public CO. Ltd, Thailand
(Project got completed ahead of time)

* Sulphur Recovery Plants:
90 MTD capacity, cost of project US$ 50 million
Client: Bharat Petroleum Corporation Limited, Mumbai

* Sulphur Recovery Plants
120 MTD capacity cost of project US$ 60 million
Client: Madras Refineries Limited, Chennai

* Indmax (FCCU)
0.1 MTA capacity Cost of project US$ 55 million
Client: Indian Oil Corporation Limited Gujarat

* Oral Polio Vaccine Plant (OPV):
Client: Department of Biotechnology (Ministry of Science, Govt. of India)

Activities
* Basic engineering, detailed engineering and procurement for offsite facilities, e.g. 1200 TR HVAC with 4 centrifugal chillers of 300 TR each, clean rooms with 100,000 /100 class, packaged steam boilers, DG sets, cold rooms and thermal rooms. Distillation plants, autoclaves, automatic washing machines and vial filling lines etc. Engineering coordination in-house as well as with customer and assistance during construction.

* As Proposal Manager

* Sulphur Recovery Plants: Proposal coordination (Estimation of bill of quantities, work volume, engineering coordination, discussions with PMC, contractor and owner on commercial terms, estimation of cost and submission of offer to owner) for the following plants.

SR. NO. OWNER LOCATION
1 Indian Oil Corporation Limited Gujarat
2 Indian Oil Corporation Limited Halide

As Lead Engineer

* Ammonia & Urea Plants: Procurement of rotating machines (Centrifugal and reciprocating Compressors, steam turbines, ranging from 1MW to 35 MW centrifugal pumps, DG Sets, EOT cranes, Fans, Air conditioning equipments, etc.) detailed engineering and supervision during site erection and commissioning for the following plants.

SR. NO. OWNER LOCATION
1 Chambal Fertilizers Rajasthan
2 Tata Fertilizers Babrala

* Ammonia & Urea Plants: Procurement of rotating machines, detailed engineering and supervision during site erection and commissioning.
Client: Indo gulf Fertilizers and chemicals Jagdishpur

* Offsite Facilities: Detailed engineering of ammonia handling system, instrument air, and liquid nitrogen plant, DG set.
Client: National Fertilizers Limited

* Ammonia & Urea Plants: Procurement of rotating machines (Centrifugal and reciprocating compressors along with their drives and accessories). Detailed engineering for installation of compressors, steam turbines and their accessories.
Client: - Hindustan fertilizers and chemicals Limited Namrup III

* Ammonia & Urea Plants - Project Trombay V Fertilizer Plant: Procurement of centrifugal compressors, their drive turbines and accessories. Detailed engineering for compressor house and yard piping.
Client: Rastriya Fertilizers Limited

* Ammonia Storage and Handling Facilities: Basic and detailed engineering for the following plants.

SR. NO. OWNER LOCATION
1 IFFCO Kandla
2 National Fertilizers Limited (NFL) Nangal
3 Punjab National Fertilizer Corporation (PNFC) Nangal

* CNG Mother & Daughter Stn., MRPL Gas Gathering Stations: Proposal engineering, basic and detailed engineering for CNG gathering and gas compressor stations.

Client: Madras Refinery and petrochemicals Limited

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