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Resume #3440

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Personal Data

Date of Birth: 06th January 1972
Place of Birth: Damanhour, Egypt
Nationality: Egyptian
Sex: Male

Military Service: Completely Exempted
Marital Status: Single
Religion: Moslem
Reference furnished upon request
Qualification:-
* B.Sc., Production Engineering Department, 1998, Faculty of Engineering, Alexandria University
Grade of Graduation: (Pass)
Graduation Project: Crack Tip Opening Displacement Test
Project Degree: Excellent
* Project Management Course Primavera, 1993, Faculty of Engineering, Alexandria University
Patents:-
* Emergency Brake Mechanism (AST Serial No.: 062/01/1998)
* Electro-Mechanical Comparator (AST Serial No.: 115/03/2001)

Training:-
* El-Behaira Electricity Distribution Co.
* Engineering Syndicate ¡V El-Behaira- (Non Destructive Test of Welded Joints)

Communities:-
* Member of Egyptian Welding Society (EWS)
* Member of Cad-Cam World (CCW) USA
* Member of Mechanical Design Engineers Association (SMDA) USA

Job Detail and Responsibility:
Develop new products or changes to existing products, and execute the necessary program plans required to ensure that product requirements are met. Provide guidance to CAD designers, technicians, and manufacturing personnel during development and production. Use both theoretical and practical solution development through the application of scientific computational (CAD, CAE, and FEA software) and Design of Experiments (DOE). Participate within an Integrated Product Team environment. Research and develop new related technologies as needed.

Supervisory Responsibilities:
Supervise of technicians during prototype assembly, initial startup phase of the equipment and development stage. Provide supervision of outside and/or contract engineering and design services. Provide technical supervision of designers and drafters.

Working Experiences
* Kandil Steel Complex (Asst. Manager, Mechanical Design Dept)
From 1/4/2002 till now
Main Project (Design and Manufacturing supervision)
o Rolling Mill coolant Belt Skimmers.
o Rolling Mill coolant Disc Skimmer.
o Agitator for Pickling Treatment Tank.
o Emulsion Tank Agitator o Rolling Mill Pinch Press (Increase cold rolling mill Productivity by 25 %.)
o New Emulsion Tank o Pickling Line De-scaling brushes.
o Strip Edge Trimming and Recoiling Line o 2 ton 180„a Jip Crane.
o 2 ton 225„a Jip Crane.
o Skin Pass Roll Etching Machine (study and prototype only).
o 120 dB Noise Insulation Room.
o Pickling Line Threading Guide o Coil Rewinding Line (increase cold rolling mill productivity by 20 %).
o Emulsion pipe line modification.
o Emulsion pipe line pressure loss.
o Emulsion Heater o Emulsion Tank Insulation o Pinch Roll.
o Shear Press (5mm thickness, 1500 mm width, and 420 MPA).
o Coil Opener.
o Side Guide.
o Roll Handling Car.

Main Researches o Pickling Process (Principals and Defects).
o Effect of alloying elements on steel for forming, machining, and galvanizing.
o Strip and Coil cleanliness.
o Flatness in coil processing operation.
o Shape Defects in Slitting Process.
o Effect of Skin passing on Mechanical Properties o Galvanizing Process (Principals and Defects).
o Emulsion modified cycle.
o Physical and Chemical properties of Cold Rolling Oil.
o Emulsion Contamination and Filtration.
o Suitable material for Tramp oil Skimming for Disc Skimmer.
o Vibration Analysis follow-up for the rolling mill.
o Roll Temperature at Cold Rolling Process.
o Emulsion Best Temperature for Cold Rolling.
o Failure simulation of some damaged parts.

* ARD Egypt (CAD/FEA Manager Part Time)
From 01/05/2003 till now

Main Project (Design o Design and simulation of implant Spine studs (Titanium Alloys).
o Design and simulation of implant neck cage (Titanium Alloys).

* El-Fagr for Industry & Engineering Services (Senior CAD/FEA Engineer)
From 01/04/2001 to 31/3/2002

Main Project (Design and Manufacturing supervision)
o Free Running Conveyor for Electronic Assembly Lines (QuickTel)
o Telescope Belt Conveyor (Proctor & Gambel)
o Belt Conveyor (Proctor & Gamble)
o Free Running Conveyor (Proctor & Gamble)
o Semi Automatic Tube Handling Machine (Proctor & Gambel)
o Chain Conveyor (Karasoon) (EDACo.)
o Sheet Metal Dies (Union Aire, Fine Steel, and Madico,.)
o Dust Collecting Pipe Line (Draft Drawing Only)
o Pentagon Conveyor (Leoni Egypt)
o Continuous Sealing Machine (Proctor & Gamble)

* OctoMedical for Engineering & Medical Equipments (Asst. Manager of R&D Dept.)
From 05/05/2000 to 31/03/2001
Design of Pasteurization Units and Dairy Processing Equipment Using CAD/CAM/FEA Software and supervision of manufacturing

Main Project (Design and Manufacturing supervision)

o Milk Pasteurizer 300,500 L/h include chilling system o Plate Heat Exchanger 300,500 L/h o Farm Mil Cooling Tanks 1500 to 5000 L
o Process Tank (Johnson and Johnson)
o Powder Detergent Agitating Tanks (Persil)

* El-Deeb Engineering Industries (CNC Engineer)
From 10/02/1999 to 05/05/2000
Programming of CNC Program and Optimizing of Tools for Sheet Metal Working on Amada Center Punch Using Solid Edge, Amada CAD/CAM Punching Software

* Dynamica Engineering Consultants (Machine Design Engineer).
From 15/07/1998 to 10/02/2000
Design of Mechanical Parts and Production Lines Using CAD/CAM/FEA Software

Main Projects(Design only)
o Design of Large Butterfly Valve 1500 mm (Egyco. Contractors)
o Design of Heavy Tube Forming Production Line (Eagle Factory Sadat City)
o Design of Heat Sink of RF circuit of Goldy 20" TV (Bahgat)

* Science Center for Computer and information (Owner and Managing Director).
From 12/03/1992 to 10/02/1998

Conferences
Euro Med Partenariat 04-06 October 2000
Cairo International Conference Center
Egyptian Industry Modernization 05 February 2001
Semeramies Intercontinental Hotel
Preparing of joining the Danida Project for my Company
Travel to India to inspect a Roll Etching Line 22/7/2003 to 28/7/2003.

The Used Software is as following: -

3D Solid Modeling (CAD):-
: Solid Edge (Part, Assembly, Sheet metal and Motion)
: Familiar with PTC Pro/Engineer 2000i2
: Autopipe (Pipes Stress/Thermal/nuclear analysis package)
Finite Element Analyses (FEA)
: Cosmos/Edge (Static, Thermal, Vibration, and Buckling)
: MSC/Nastran Working Model 4D (Simulation, Animation, Static, Thermal, Vibration, Motion, and Buckling)
: Femap (Pre/Post Processor)
: CFDesign (Flow, Pressure, & Thermal Analysis Solver)
: SindaG (Thermal Finite Element Analysis S/W)
: WinTherm (Thermal Analysis of Electronic PCB)
: Mold Flow (Plastic Mold/Part Injection analysis)
: TDS Hydraulics (Hydraulic Circuit Design and Analysis)
Mathematical Calculation
: MathCad (Engineering Standard Mathematical Calculation)
: Fluidsim (Hydraulic and Pneumatic Circuit analysis)
Statistical Analysis
: SPSS
Reporting
: Microsoft Word and Excel
Presentation
: Corel Draw, Power Point and Photo Shop
CNC Programming
: Amada Center Punch (Sheet Metal Punching)

Personal Skills:-
Skilled at communication and instructing ideas, Creative, Patient, Working Under Pressure, Determined and Enjoy Challenges, Independent and Team Working, Leadership Characters, Strong Problem-Solving Abilities and Capacity for Details, Inquiring and Inventive Mind, Flexible, Adaptable, Able to Learn New Ways of Thinking, Able to adapt to varying workloads and task requirements. Able to quickly resolve design and manufacturing issues and I have Willingness to travel.

: Author of 53 Poems

English Language: Very Good (Reading, Writing, and Speaki

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