Resume - Planning Engineer with a degree in Mechanical Engineering. Skilled in carrying o...

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Resume #35101

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QUALIFICATION: B E (Hons) Mechanical

INSTITUTE: Birla Institute of Technology & Science, Pilani

EMPLOYMENT SUMMARY:
S.n Name of the organization From To Designation Experience details
1 Reliance Industries LimitedHazira - Surat. Mar 1995 Till date Sr Manager (Mech )Manager (Mech) DyManager (Mech) Maintenance & Annual Turn around Planning in Maintenance Planning department
2 M/s Asian Peroxides Limited Aug 1994 Mar 1995 Asstt. Mgr (Maint) Maintenance
3 Indian Navy Aug 1987 Aug 1994 Asst Manager (Commissioned Officer of the rank of Lieutenant) Operation & Maintenance on board Indian Naval Ships & Dockyards

PRINCIPAL ACCOUNTABILITY
* Experienced in major Plant Turn-around planning of Mono Ethylene Glycol, Naphtha Cracker & Captive Power Plant
* Implementation of Plant Maintenance Module of SAP 4.6.
* Establish and insure implementation of Policies & Quality procedures of Centralised Maintenance Planning.
* Preparation of Management Information reports indicating trends for Plant Availability, Equipment availability, Maintenance Expenditures, Preventive Maintenance Coverage, Equipment history updation,
* Preparation & updation of Bill of Materials of Rotary & Static Equipment.
* Material resource planner for identification & upkeep of Insurance spares, regular monitoring of Essential & desirable spares & monitoring of spares consumption trends.
* Preparation of long term & short term maintenance planning & overhauling programs for equipment.
* Preparation & review of Preventive Maintenance schedules of equipment in SAP.
* Failure Analysis for failures of equipment & recommended corrective actions & follow-ups.
* Preparation & review of Annual Budgets for CAPEX Jobs, Plant Projects & Maintenance Expenditures.
* Planning of daily & weekly Plant Maintenance Activities.

SPECIALITY SKILLS
1. Hands on Experience for Plant Annual Turn-around planning consisting of following activities:
* Pre-shutdown preparations includes - Preparation of detailed contractor work scope, finalisation of contracts in consultation with Contract Cell, Identification of Spares requirement & procurement, finalizing resource requirement & preparation of detailed shutdown schedule.
2. Hands on experience in using Computerised Maintenance Management Systems - Plant Maintenance & Materials Module of SAP 4.6.
3. Conversant with packages of Windows 2000 like MS Words, Excel, Power Point, Microsoft Project Planner etc.
4. Preparation & Implementation of ISO 9000 Quality Procedure of Planning Cell.
5. Overall experience blends Maintenance & Planning background on equipment like Pumps, Blowers, Compressors, Turbines, Reactors, Exchangers, Columns, Centrifuge, Exchangers, Multi Stage Pumps etc.
6. Hands on experience on Project Planning & Execution for smaller scale projects & Plant debottlenecking schemes. Was involved in Planning function of Butadiene Project in RIL, Hazira
7. Active participation of TQM & Quality Circle groups.
8. Trained Auditor for ISO9000.

JOB PROFILE
I. Experience with M/s Reliance Industries Ltd Hazira

Presently working with M/s Reliance Industries Ltd Hazira as Senior Manager (Mech). M/s Reliance Industries Ltd Hazira is India's largest private sector engaged in manufacture of Synthetic Fibres, PP, PVC, HDPE, PE, MEG, PTA, CPP, Aromatics etc. It has India's largest Naphtha Cracker Plant of 650 KTA capacity. In this complex, hydrocarbons are processed.
I am presently working with Central Engineering Services as Maintenance Planning Engineer in Planning Cell.
Maintenance Planning
1. Receiving Maintenance Notification/Job work request from process & validation.
2. Preparation of execution plan for Notification & converting it into Work Order.
3. Preparing the detailed Contractor work scope & finalisation of order in consultation with Contracts & Purchase department.
4. Finalisation of requirement of spares & heavy equipment requirement, raising requisition & mobilization as per execution plan.
5. Preparation of Weekly Maintenance Plans for preventive maintenance & Reliability Improvement jobs.
6. Review, finalization & scheduling of Annual Preventive Maintenance Plans for Rotary & Static Equipment in SAP.
7. Preparation, review & up-dating Equipment Service Sheets & Overhauling check list for Rotary Equipment. All the records to be updated & maintained for future requirement.
8. Ownership of CMMS package(SAP 4.6) to ensure correct entry of data after completion of jobs so that correct history records are available.
9. Preparation of Failure Analysis report & recommending corrective actions for prevention.
10. Preparation of Maintenance budget for spares, consumables & contracts for Maintenance & Plant shutdown requirement.
11. Equipment spares Planning & procurement as Material resource Planner.
Plant Annual Turn-round Planning
1. Finalisation of Job list in consultation with Process, Statutory requirement, FAR recommendations & vendor's overhauling schedule.
2. Preparation of detailed work scope including requirement of spares, tools, skilled manpower & heavy equipment.
3. Preparing contract work request, technical bid analysis for contractor & assisting Contract cell for Order finalisation.
4. Preparation of detailed Turn-round schedule using Microsoft Project Planner.
5. Raising purchase requisition, follow up actions for procurement as per committed delivery schedule.
6. Finalisation of Resource requirement in term of Contractors, Heavy equipment, Hydrojetting services etc.
7. Preparing shift-wise Turn-round monitoring reports, highlighting constraints, & releasing reports to management.
8. Preparation of final closing report.
9. I have planned and monitored Major Inspections, Hot Gas Path Inspections & Combustion Inspections in Power Plant.
Management Information System
1. Preparation of Maintenance benchmarking indices based on guidelines of consultants like A T Kerney, Soloman Associates, Jokobs International for:
a. Equipment availability b. PM Coverage c. Planned vs Unplanned work orders.
2. Equipment Reliability Reports consisting of:
a. Mean time between Failure (MTBF)
b. Mean time to repair (MTTR)
c. Preventive Maintenance Coverage d. Plant Availability reports.

II. PREVIOUS EMPLOYMENTS
A) Duration Aug 1994 to Mar 1995

Designation Deputy Manger (Mechanical)

Organisation M/S Asian Peroxides Limited
Sullurupeta
Andhra Pradesh

Responsibility In-charge of Mechanical Maintenance
Equipment handled Pumps, compressors, DM Plant, Boiler

B) Duration Aug 1987 to Aug 1994

Designation Assistant Manager
Lieutenant (Indian Navy)
Organisation Indian Navy

Experience Worked on board Indian Naval Ships Betwa, Ranjit Ranvir.

Equipment Handled Gas Turbine propulsion units, Gas Turbine Generators, Pumps, Compressors, agitators, centrifuges, Diesel engines & Stationary equipment

SOFTWARE PROFICIENCY
Microsoft Word 97
Microsoft excel 97
Microsoft power point 97
Microsoft Project Planner version 4.0 & 2000
Lotus Notes version 6.5
VAX
Well versed in using SAP version 4.6 D
Undergone training in Primavera P3/EC

SPECIAL KNOWLEDGE ACQUIRED / SPECIAL TRAINING UNDERGONE
Knowledge of Quality systems ISO 9001:2000
Knowledge of Plant Safety & BSC safety audit system

Successfully completed Integrated Management Systems Internal Auditor Training Course (ISO 9001:2000, ISO 14001: 1996 & OHSAS 18001:1999) conducted by M/s Lloyd's Register Quality Assurance

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